NOTE ON PERFORMANCE TESTING

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1 NOTE ON PERFORMANCE TESTING Performance Profile Sheet(s) are included in a format that can be easily photocop ied for each trainee. This examination is designed to mea sure competency in the tasks taught in each module. Please note the number of tasks to be tested while teaching each module. Each trainee should be tested on all the tasks listed on the Performance Profile Sheet(s). Before performance testing, the instructor should brief the trainees on: Test objectives and criteria Safety precautions Procedures for each task to be tested The instructor administering the performance testing should also do the following: Ensure that all of the needed equip ment is available and operating properly. Set up the testing stations. Organize and administer the test in a way that allows for optimal per for mance. Complete the Performance Profile Sheet(s) for each trainee by assigning a pass/fail score for each listed task. Also, include the testing date for each task in the rating box. Monitor adherence to all safety regulations and precautions. Provide adequate supervision to prevent injuries. Take immediate and effective action to remedy any emergency. Performance Testing If Performance Testing is done as part of the NCCER Standardized Craft Training Program, the following conditions must be met: 1. The Craft Instructor must hold valid NCCER instructor cer ti fi ca tion. 2. The training must be delivered through an Accredited Training Sponsor recognized by NCCER. 3. For every module, the specific performance testing must be completed to the satisfaction of the instructor. 4. The results of the testing must be recorded on Training Report Form 200. This form must be provided to the local Accredited Training Sponsor to be forwarded to the NCCER National Registry. Credential Provided the sponsor is working through an NCCER-Accredited Assessment Center, candidates who successfully pass performance testing may be eligible for a Credential. A number of NCCER s Performance Profiles cross over to NCCER s Assessment Performance Verifications and may be completed simultaneously. Go to and select the Assessments tab to locate the Performance Verifications associated with this craft. Note that two other important conditions are required for the 1. Candidates must first pass the associated written assessment. 2. An NCCER-Accredited Assessment Administrator must sign off on the Performance Verification before it is submitted to NCCER.

2 PERFORMANCE PROFILE SHEET (PAGE 1 OF 2) Module One: Module Title: Plasma Arc Cutting eligible for a Credential. Refer to the Note on Performance 3 1. Set up plasma arc cutting equipment Set the amperage and gas pressures or flow rates for the type and thickness of metal to be cut Square-cut metal using plasma arc cutting equipment. continued PLASMA ARC CUTTING MODULE PERFORMANCE PROFILE

3 PERFORMANCE PROFILE SHEET (PAGE 2 OF 2) Module One: Module Title: Plasma Arc Cutting 4 4. Bevel-cut metal using plasma arc equipment Pierce and cut slots in metal using plasma arc cutting equipment Dismantle and store the equipment. PLASMA ARC CUTTING MODULE PERFORMANCE PROFILE

4 PERFORMANCE PROFILE SHEET Module Two: Module Title: Boiler Pressure Components eligible for a Credential. Refer to the Note on Performance 1 1. Identify the pressure components of a boiler and their locations. BOILER PRESSURE COMPONENTS MODULE PERFORMANCE PROFILE

5 PERFORMANCE PROFILE SHEET Module Three: Module Title: Boiler Nonpressure Components eligible for a Credential. Refer to the Note on Performance 1 1. Identify the nonpressure components of a boiler and their locations. BOILER NONPRESSURE COMPONENTS MODULE PERFORMANCE PROFILE

6 PERFORMANCE PROFILE SHEET Module Four: Module Title: Boiler Auxiliaries eligible for a Credential. Refer to the Note on Performance Identify the process flow components of the following: Water system Fuel system Ash removal system Feed water system Air flow system BOILER AUXILIARIES MODULE PERFORMANCE PROFILE

7 Module Five: has no Performance Profile Sheet; no performance testing is required for this module.

8 PERFORMANCE PROFILE SHEET (PAGE 1 OF 2) Module Six: Module Title: Advanced Tube Work eligible for a Credential. Refer to the Note on Performance 3 1. Measure, roll, and install a rolled tube in a tube sheet. Measure the ID of the tube sheet hole. Measure the OD of the tube. continued ADVANCED TUBE WORK MODULE PERFORMANCE PROFILE

9 PERFORMANCE PROFILE SHEET (PAGE 2 OF 2) Module Six: Module Title: Advanced Tube Work Calculate the required ID of the tube with the proper wall reduction. Install the tube with the proper extension. Swage or stake the tube. Soft-roll the tube. Hard-roll the tube. Measure the ID of the tube Remove a tube from the tube sheet and wash out the tube using oxyfuel Properly clean a tube sheet. ADVANCED TUBE WORK MODULE PERFORMANCE PROFILE

10 PERFORMANCE PROFILE SHEET Module Seven: Module Title: Testing Piping Systems and Equipment eligible for a Credential. Refer to the Note on Performance 1 1. Perform pretest requirements Perform service and flow tests Perform head pressure tests Perform hydrostatic tests. TESTING PIPING SYSTEMS AND EQUIPMENT MODULE PERFORMANCE PROFILE

11 PERFORMANCE PROFILE SHEET (PAGE 1 OF 2) Module Eight: Module Title: Rigging eligible for a Credential. Refer to the Note on Performance 1 1. Identify and explain rigging hardware and equipment Inspect rigging equipment. continued RIGGING MODULE PERFORMANCE PROFILE

12 PERFORMANCE PROFILE SHEET (PAGE 2 OF 2) Module Eight: Module Title: Rigging 3 3. Select, use, and maintain the following rigging equipment: Chain hoists Come-alongs Jacks Tuggers 7 4. Explain load balancing Read and interpret lifting capacity charts Tie knots used in rigging Show the following hand signals: Stop Emergency stop Hoist Lower Move slowly RIGGING MODULE PERFORMANCE PROFILE

13 PERFORMANCE PROFILE SHEET Module Nine: Module Title: Towers and Exchangers eligible for a Credential. Refer to the Note on Performance 3 1. Identify the components of a tower Identify the components of an exchanger Read and interpret tower and exchanger drawings. TOWERS AND EXCHANGERS MODULE PERFORMANCE PROFILE