_EDITION_1. Drive and conveyor technology for maritime applications

Transcription

1 E _EDITION_1 Drive and conveyor technology for maritime applications

2 Welcome to RUD 2 RUD Mission Statement The RUD Group is a dynamic and modern family-owned enterprise which is active worldwide. We have occupied key positions in the machine construction industry for 135 years, specifically in the areas of metal working, welding, heat treatment, surface technology, forging and machining. This is the best possible way to prepare the company for a future as the official Hidden Champion of the 21st Century. The RUD Think Tank Our RUD hoist chains, mountable lifting and RUD conveyor systems guarantee quality, innovation and safety for lifting, pulling and conveying applications. Our robust RUD and Erlau anti-skid chains are combined with innovative mounting systems to allow for safe driving when there is snow and ice on the road, and even in the toughest of terrains. RUD Innovation Strategy RUD is setting new technological standards. Our products combine the latest technology with clearly defined environmental management. This means that we are continuously growing while consistently conserving the resources that are required for that growth. We always strive for perfection and view the goals we have reached as the basis for new visions. RUD Erlau tyre protection chains are used to protect the tread and sidewalls of tyres on earth-moving vehicles. The Erlau outdoor furniture series combines elegant seating with attractive design. Our Erlau Human Care products, safety rails and grab rail systems for sanitary facilities, offer both flexibility and individuality.

3 TECDOS Conveyor and drive technology for the maritime environment 3 TECDOS - conveyor technology For decades, RUD has been an experienced supplier of conveyor technology in the bulk materials industry and in coal-fired power plants. Our experience has enabled us to create rugged conveyor systems that maintain a high level of strength while withstanding constant wear. Our conveyor systems for the maritime sector are also focused on the key aspects of materials handling for bulk materials and packaged goods in extreme environmental conditions. Our conveyor systems are ideally suited for loading and unloading ships as well as transporting packaged goods and bulk materials within the port. The TECDOS package In addition to product and system solutions for drive and conveyor technology, we also offer a wide range of engineering and customer services. Upon request, our service technicians will also provide on-site assistance. From an individual element to a complete system: We offer you solutions for practically every conveyor and drive challenge TECDOS Reliable complete system solutions from a single source for the first time. TECDOS -drive technology Designed specifically for the maritime sector, TECDOS offers you a large number of drives and drive solutions based on the core component of the round steel chain: Lifting without load sway (singlestrand or multi-strand) Driving (instead of lantern gearing) These drive systems can be replaced by TECDOS drives: Controlling Pulling Telescoping Conveying Adjusting Rack and pinion drives/ Lantern gear drives Steel cable drives Drives with bush conveyor chains Roller chain drives Hydraulic drives Pneumatic drives ENGINEERING SERVICE

4 TECDOS conveyor technology Transport of packaged goods and bulk materials 4 Trough chain conveyors RUD trough chain conveyors are a complete system for the smooth transport of your materials. Equipped with round steel chains or forked chains, RUD trough chain conveyors ors provide the ideal conveyor solution for both horizontal and inclined conveyor sections. Drag chain conveyors Our drag chain conveyors offer maximum durability, thanks in particular to our many decades of experience in feeding and ash removal for coal-fired power plants and biomass plants. Their strength is displayed in particular when they are used in adverse conditions, such as outdoors. RUD has decades of experience as a quality supplier of conveyor technology suitable for efficient transfer of bulk materials. The strengths of RUD systems are especially apparent under adverse and severe environmental conditions, such as fog, salt, dampness and wear. Apron conveyors RUD apron conveyors provide maximum security of supply for your port logistics. Their simple, durable design allows you to implement long horizontal or inclined conveyor sections.

5 Conveying in any direction: Horizontal, inclined and vertical Onshore and offshore Possible conveying direction Horizontal Inclined Vertical Drag chain conveyors x x Scraper conveyors x Apron conveyors x x Screw conveyors x x x Bucket elevators x 5 Screw conveyors RUD long-lasting, low-maintenance screw conveyors can be used for horizontal, inclined or vertical conveying as a discharge screw for loading and unloading ships. RUD screw conveyors are specially designed and ideally suited for conveying viscous, abrasive or high-temperature materials. Bucket elevators Thanks to our long-standing experience in the construction and supply of bucket elevators under difficult conditions, we know which services our customers value. TECDOS offers you complete bucket elevator systems that cover everything from the calculation phase to long-term maintenance of components. Whether you need a round steel chain, central chain, or belt we will solve your maritime environment conveyance challenge. Round steel chain type bucket elevators The advantages of the round steel chain and our durable multiple-link attachments ensure long, reliable operation. Central chain type bucket elevators These are ideally suited for maximum transport capacities under high-performance conditions. Belt type bucket elevators Equipped with sturdy belts that are reinforced with textile or steel inlays, belt type bucket elevators provide for smooth material transport, even at great heights.

6 TECDOS drives and drive systems for maritime applications 6 Lifting Door/gate drives Moving Omega drive Telescopic drives TECDOS offers you a large variety of drives. Whether you need to lift, move, telescope, or push TECDOS will solve every drive challenge. RUD highly wear resistant round steel chains have proven themselves to be a robust and reliable drive solution in the maritime environment and under severe environmental conditions. TECDOS products are typically used in confined spaces or when high availability is required. Examples of maritime projects with round steel chain drives: Opening and closing flood gates Lifting and lowering containers Lifting loading bulkheads Moving and swivelling port cranes Telescoping crane booms Lifting platforms Handling grippers Opening and closing hatch covers Adjusting anchor windlasses Launching lifeboats Pushing Drives for opening / closing Rotating Transmission drives

7 TECDOS drives for moving 7 Omega drive Whether you are moving cranes on ships, aligning ship loaders on the pier or pushing sliding gates in cargo holds the durable Omega drive is the perfect solution and comes available with a stationary or moving chain. Examples of typical Omega drive applications: Moving port cranes Driving ferries Aligning and Moving freight cars adjusting ship for unloading loaders / unloaders Extending telescopic Moving ship cranes jibs from ship Opening and loaders or cranes closing sliding gates in cargo holds Rotating platforms Extending a telescopic jib for ship loading Aligning a ship loader on the pier Moving a ship crane

8 TECDOS drives for lifting 8 Lifting drive Examples of typical TECDOS applications: The lifting drive displays its strengths in particular when used in applications that test the limits of normal hoists. Tightly wound lifting drive Floodgates Dam gates Lifting and unloading containers Lifting loading bulkheads / partition walls Lifting freight elevators on ships Ammunition hoists Torpedo handling Secure lifting and stowing of pipes on pipe-laying vessels Launching lifeboats / submarines Opening and closing floodgates Lifting and lowering loads on deck or into the water Lifting and unloading containers Lifting of loads weighing up to 100 tonnes without twisting. The tightly wound lifting drive does not swing or sway and is the ideal solution for moving freight elevators or lifting goods platforms at sea.

9 The advantage of the round steel chain at a glance for every application the optimum chain 9 Features of TECDOS heavy-duty chains: Special surface treatment for onshore/offshore use. Salt spray tested for 1100 h Galvanised and blue chromated Special RUD Corrud coating The TECDOS heavy-duty chain is available with different surface coatings. We arrange the optimal coating for your specific application Three-dimensional mobility Self-cleaning Rugged and durable Compact in size Low-maintenance Low-noise Unsusceptible to corrosion The TECDOS advantages are particularly apparent: In severe environmental conditions When infrequent or frequent use is required For conveying driving and lifting always the optimum chain selection Rust and acid resistant chains Through hardened chains Case hardened chains 3 When exposed to the weather 4 When used offshore or in a port 5 When three-dimensional mobility is needed 6 When high forces have to be transmitted under very cramped conditions 7 The traction mechanism has to have optimal storage capacity

10 High-tech product: Round steel chain The advantages in comparison to other systems 10 RUD round steel chain Roller chain Steel cable Rack and pinion Robustness Round steel chain very good Roller chain poor Steel cable satisfactory Rack and pinion good Three-dimensional mobility Round steel chain very good Roller chain poor Steel cable satisfactory Rack and pinion poor Size Round steel chain small turning radius Roller chain small turning radius Steel cable large turning radius Rack and pinion large turning radius Storage capability Round steel chain good Roller chain poor Steel cable satisfactory Rack and pinion satisfactory Maintenance Round steel chain very infrequent Roller chain continual Steel cable infrequent Rack and pinion infrequent End attachment Round steel chain very good Roller chain good Steel cable satisfactory Rack and pinion very good Infrequent use Round steel chain very good Roller chain poor Steel cable satisfactory Rack and pinion good Reaction to corrosion Round steel chain very good Roller chain poor Steel cable poor Rack and pinion good

11 TECDOS services at a glance 11 Conveyor systems and drive systems: Chain drives Complete drive systems Complete conveyor systems, such as bucket elevators or trough chain conveyors Special solutions for lifting, moving, conveying, adjusting and pushing Robust components with special surface coating Service: On-site service Measuring and testing the system Assessment of wear and tear Provision of experienced supervisors On-site installation Maintenance and repair of conveyor systems Spare parts quotations Engineering: Dimensioning and design of chain drives and conveyor systems Technical advice and problem solving Research and development Joint project planning ENGINEERING SERVICE Individual solutions: We will develop the ideal solution for your individual requirements Solutions for practically any conveying and drive challenge

12 Global presence - TECDOS Sales GERMANY RUD Ketten Rieger & Dietz GmbH u. Co. KG Friedensinsel Aalen/Germany Tel Fax tecdos@rud.com GERMANY RUD Braunschweig Herfurth & Engelke Förderanlagen GmbH Efeuweg Braunschweig Tel Fax vertrieb@herfurth-engelke.de GREAT BRITAIN RUD Chains Ltd. John Wilson Business Park Units 10-14, Thanet Way Whitstable, Kent. CT5 3QT Tel Fax sales@rud.co.uk SPAIN Incomimex S.L. Poligono Industrial Gatika Parcela 3 - Pabellón Gatika (Vizcaya) Tel.: Fax: incomimex@incomimex.com POLAND RUD systemy przenoszenia POLSKA sp. z o.o. ul. Cieszynska 434 lokal 2, Bielsko-Biała Tel Fax info@rudpolska.pl USA RUD Chain Inc. 840 N. 20 th Avenue PO Box 367 Hiawatha, IA Tel Fax sales@rudchain.com AUSTRALIA RUD Chains Pty. Ltd. 8 West Link Place 4077 Richlands Queensland Tel Fax info@rud.com.au BENELUX Louis Reyners BV Postbus GC Zaandam Symon Spiersweg 13 A 1506 RZ Zaandam Nederland Tel Fax tecdos@lr.nl BRAZIL RUD Correntes Industriais Ltda. Rua Andreas Florian Rieger 381 CEP Mogi das Cruzes SP Tel Fax rud@rud.com.br SWEDEN INTERLIFT AB & SVEALYFT AB träffar du på Underhållsmässan i Göteborg mars monter C02:29 Tel Fax Mob Mail per-åke.nilsson@interlift.se For information about other RUD products, i.e.: Lifting accessories and securing equipment Military technology Hoist chains Drive technology Tyre protection chains Snow chains visit or phone: H/ /05.12/D/Wa Subject to technical modifications.