Servo presses. The scalable system solution from Baumüller. be in motion

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1 Servo presses The scalable system solution from Baumüller be in motion

2 The automation solution for your press Compared with conventional hydraulic or mechanic presses, servo presses provide considerable advantages, such as increased productivity and product quality. Furthermore they offer more flexibility. Consisting of both control and drive technology, the Baumüller system solution gives you the advantages of servo presses while at the same time providing an instantly usable and flexible solution for your machine. On request, Baumüller can provide long-term life cycle management for presses that meet your and your customer s individual needs. On request we will also support you with the installation and commissioning of your system anywhere in the world. Whether remanufacturing or new equipment Baumüller provides the perfect solution for your press. 2

3 Innovative press drives Comparison of mechanical press servo press Compared to conventional presses, servo presses are a superior solution in terms of productivity, product quality and flexibility. Equipped with efficient direct drives and the appropriate controls, the processes of servo presses can be optimized with regard to the cycle time, tool wear, energy consumption and environmental compatibility. Stem position Variable Lifting height Cycle time of a mechanical press Lifting height Optimal deformation rate Improved accuracy via standstill Cycle time of a servo press Standstill at bottom dead center Integration of further processes Time Synchronization with peripheral devices Avoidance of noise and vibrations during impingement Benefits of servo presses compared to hydraulic and mechanic presses Higher flexibility Greater product variety achievable Movement profile freely definable: Optimal adaption to the tool process Generation of the traversing profiles directly on the PCC with an intuitive menu layout Higher product quality Manufacture of demanding and ambitious molded parts Speed control, positioning and direction of the moving parts of the press Higher reproduciblity and accuracy Infinitely variable processing speed Lower operating costs Low maintenance requirements because cost-intensive wear parts are dispensed with (e.g. coupling unit) Time-saving compilation of optimal press profiles thanks to a user-friendly technology library Tryout tool run-in at different speeds Production and tryout possible in the same machine (testing machines aren t required) Elimination of subsequent processes due to the possibility of inserting special functions in the tool (e.g. joining, thread-cutting) Protection of the mechanical parts Longer tool life Energy efficiency Higher overall efficiency of the system due to accurate dosing of the forming energy Energy use during the actual pressing procedure only Compared with the conventional solutions the electrical power rating is significantly lower and considerably cheaper 3

4 Plug & Play The scalable system solution from Baumüller A complete package, customized to your needs from a single source Our system solution includes control and drive components as well as software modules. The drive unit can be individually configured according to the required power. The high-torque motors can be perfectly adapted to your machine s requirements thanks to different shaft and flange options. Furthermore, we provide motors with multiple winding for extremely high peak torques. We have made it possible that the pressing power can be distributed to multiple motors which are connected via a master-slave coupling. The b maxx 5000 and b maxx 4000 converters were specifically designed to manage high peak currents. The peak load devices impress with their compact mounting dimensions and provide a broad and scalable selection of optional safety features. Furthermore, the devices provide energy recovery. The power supply output can be significantly reduced through intelligent energy management and the use of capacitors for energy storage. In order to use motors with multiple windings, load compensation with multiple converters is also possible. We provide box PCs, safety controls or controller PLCs and in each case appropriate HMIs with touch display for user-friendly machine operation. You save time and money with our complete software package, because all of the basic functionalities of a servo press are available to you. A standardized interface can be used to quickly and easily expand to include a customer-specific special function. Modern simulation software also allows for a detailed simulation of the entire system. In this way, the drive train and energy management can be optimally designed and you avoid a costly oversizing. A secure access to the remote maintenance solution Ubiquity is offered for quick diagnostics and troubleshooting. This has been certified according to IEC With our visualization package for servo presses, we allow you and your customers to operate the press intuitively. Custom movement profiles are entered with support point tables and are stored and loaded using a powerful file system. 4

5 Software package Servo press Motion Control b maxx HMI b maxx PCC-04 b maxx-safeplc b maxx-controllerplc b maxx 4000, b maxx 5000 DST High-Torque Motors 5

6 Software features of the press Moving profile input modes The customer can freely select if the data points are entered in a linear manner (valve side) or as an angle (shaft side). In order to achieve a high flexibly movement procedure, profiles containing up to 64 points can be used. Operation modes In addition to the conventional curve input (full stroke) the customer can operate the press in pendulum mode. Furthermore, both standard curves and custom curves can be loaded (recipes). Other functions Slide adjustment function Extensive setup functions (handwheel, jog, tryout) Soft start movement Soft stop movement Override function (variable speed change possible online) Override function Feed override Jog mode Automatic checking of all entered curves Manual pulse generator (MPG) Version handling (high level of machine availability) 6

7 Our solution your benefits Efficient operation Simulation of the entire system for an efficient dimensioning of the drive Intelligent energy management (reduction of the feed-in power) Comprehensive diagnostic options Easy commissioning Free generation of the traversing profile directly on the PCC Ready-made templates for machine functions Installation and commissioning worldwide on request Immediately usable PLC template and visualization Easy to use Intuitive user handling time-saving programming Web-based entry for maintenance and diagnostic purposes Access via mobile devices Simple curve generation (up to 64 support points) with predefined curves and free movement profiles Storing and loading movement profiles (file handling) Individually matched Scalable and intelligent drives according to requirements Modular structure of the single components or a complete solution including commissioning Lifecycle support: Maintenance concept, servicing via remote access Easy incorporation into existing systems (cluster capability) The new training concept of the Baumüller Academy offers you a variety of specific workshops. The servo presses workshop, for example, is about imparting technical knowledge that is intended to help the user to operate and commission the servo press. Our extensive training offer, the dates and additional information about our academy can be found on the Baumüller website at Are you interested in our servo press technology solution? Then send us an to servopress@baumueller.de or visit the website 7

8 Baumüller Nürnberg GmbH, Ostendstraße 80 90, Nürnberg, Phone: +49 (0) , Fax: +49 (0) Baumüller Anlagen-Systemtechnik GmbH & Co. KG, Ostendstr. 84, Nürnberg, Phone: +49 (0) , Fax: +49 (0) Baumüller Reparaturwerk GmbH & Co. KG, Andernacher Straße 19, Nürnberg, Phone: +49 (0) , Fax: +49 (0) Baumüller DirectMotion GmbH, Flugplatzweg 2, Bad Gandersheim, Phone: +49 (0) , Fax: +49 (0) All data/information and particulars given in this brochure is non-binding customer information, subject to constant further development and continuously updated by our permanent alteration service. Please note that all particulars/figures/information is current data at the date of printing. These particulars are not legally binding for the purpose of measurement, calculation or cost accounting. Prior to using any of the information contained in this brochure as a basis for your own calculations and/or applications, please inform yourself about whether the information you have at your disposal is up to date. Therefore, no liability is assumed for the correctness of the information en.04/18.10.E 4/18