Japan Pallet Rental Corporation. December 4th 2018 Japan Pallet Rental Corporation Takuya Kinoshita

Transcription

1 Japan Pallet Rental Corporation December 4th 2018 Japan Pallet Rental Corporation Takuya Kinoshita

2 About JPR Pallet Rental Business Other We own D 10M pallets C B Rental Pallet qty A Ownership ratio in the rental pallet sector around % ( 一般社団法人日本パレット協会調査 ) 1

3 About JPR Business partners 3,300 companies Processed food, Consumer goods etc. Customer s factories & warehouses 60,000 bases Total rental pallets 42M pallets 2

4 About JPR Wooden Pallet Type T-11 SIZE:1,100 1, mm(L W H) 27.1% 2.6M 10M Plastic Pallet Type PT-11 SIZE:1,100 1, mm(L W H) 72.9% 7.4M 3

5 JPR Revolution 1970~ 1980~ 2000~ 2018~ JPR1.0 JPR2.0 JPR3.0 JPR4.0 Logistics Sharing Logistics Mechanization Logistics Logistics Standardization 4

6 JPR 1.0 JPR1.0 JPR2.0 JPR3.0 JPR4.0 Logistics Mechanization Maker JPR depot Wholesaler 5

7 JPR 2.0 JPR1.0 JPR2.0 JPR3.0 JPR4.0 Logistics Standardization By consolidating the pallets among companies, it is possible to reduce the work of replacing items Improve efficiency of delivering products Improve efficiency of pallet management JPR depot Maker Wholesaler JPR depot 6

8 JPR 3.0 JPR1.0 JPR2.0 JPR3.0 JPR4.0 Logistics Sharing Improve inefficient pallet return JPR reduces number of trucks by undertaking collection work. JPR depot Maker Wholesaler JPR depot 7

9 What is JPR 4.0? JPR4.0 Logistics 8

10 RFID tag with plastic pallet RFID tag attachment rate Implemented RFID tag Implementation machine Pallet tagging started in Regarding the current plastic pallets, tag installation is carried out in the manufacturing stage. 9

11 RFID solution at Depot Automated Line Receiving Inspection Cleaning Shipping Repair & Inspection 10

12 JPR Depot RFID solution Tag performance checker 11

13 Tag Performance Checker QR スキャナ 機器収納 BOX バッテリー リーダライタ 無線機器 A pallet is discharged. 2 the pallet cuts the sensor and radio waves are emitted from 3 4 Read the pallet tag and judge "normal", "RSSI shortage (weak reaction)" "multiple tags (paste two or more)" and "no tag". 5 The judgment result is indicated by screen and sound, and the sorting the pallet to the specified line 6 The result goes up to the cloud service. 12

14 Video Tag Performance Checker 13

15 Tag Performance Checker 14

16 JPR Depot RFID solution Tag reading forklift 15

17 Tag reading forklift Judgment time Type1 17sec Type2 8sec RFID antenna & reader 16

18 Video Tag reading forklift 17

19 Tag Reading Fork 18

20 JPR Depot line Automated Line Receiving Inspection Cleaning Shipping Repair & Inspection 19

21 Joint trunk line transportation Before Tokyo area JPR LION Kewpie JPR LION After Kewpie Tokyo area 20

22 What JPR 4.0? JPR4.1 Logistics Reduce customer's management of rental pallet, further improve efficiency of on-site work 21

23 RFID gate Automation of pallet management work Data collection during shipping / receiving work Gate chassis offers rental 22

24 JPR 4.0 JPR1.0 JPR2.0 JPR3.0 JPR4.0 Current flow Invoice flow Fill in invoice Shipment Receiving JPR Deliver with goods investigation 印 Receiving Stock Enclosed Collection Assortment Input in DB investigation Stock investigation investigation Inquiry FAX or call Inquiry Paperless with RFID paperless Read tag automatically Improve accuracy of pallet in/out control 23

25 RFID gate use case Manufacturer Wholesaler 3barcode scanner Read the pallet label Conveyer Elevator 24

26 Video RFID gate 25

27 RFID Shipping Gate 26

28 Next phase JPR4.x Logistics The next goal is to connect RFID pallet and customer's product. and reduce the arrival and shipping work 27

29 JPR 4.x WMS MES Manufacturer Wholesaler 28

30 JPR 4.x Physical Cyber 29

31 30

32 Japan Pallet Rental Corporation 31

33 JPR 4.x 32