Presentation date: Presenter Name: Lucas Dann / Stephan Lamperski Room name: Room 1 / Foyer 1 Presentation Title: Achieving product

Transcription

1 Presentation date: Presenter Name: Lucas Dann / Stephan Lamperski Room name: Room 1 / Foyer 1 Presentation Title: Achieving product compliance through value chain integration

2 Agenda Why care about substance Compliance Design for Compliance Wago Philosophy Compliance at Wago

3 Why care about Substance How efficient? Obey the law Ethical resp. How efficient? Reduce effort: To collect declarations from suppliers Traceability of compliance decisions Compliance roll-up generation Interpret latest legal Regulation Unrestricted Siemens AG 2017 Page 3

4 Complexity Why care about Substance Increasing Complexity More and more Regulation Biocides Ford Honda Suzuki Daimler Chrysler-Fiat VW REACH Candidate RoHS Korea Props65 GADSL Conflict Minerals REACH Restriction China RoHS ELV RoHS EU China RoHS Japan RoHS Number of regulations Unrestricted Siemens AG 2017 Page 4

5 Challenge: Supplier Disclosure With a large percent of supplied parts used in products, management of supplier material declaration data is critical Unrestricted Siemens AG 2017 Page 5

6 BOMcheck Centralized web database saves time and cost for suppliers Suppliers can manage their data securely in the database, and download or their data to any customers not already on BOMcheck in industry standard IPC 1752A XML, PDF or Excel formats Multiple s to each supplier Centralised system BOMcheck has the simplest input interface we have seen and provides extensive help and data checking to reduce errors and highlight potential issues while you are working on your part declarations. GE Healthcare Unrestricted Siemens AG 2017 Page 6

7 Design for Compliance Increasing Complexity Teamcenter GaBi DfX Identify EcoDesign Cost savings GaBi DfX Produce EPD for manufactured product CAD Select compliant & sustainable materials IMM CPM Design BOM CPM Compliance check EBOM MBOM ERP CPM Compliance check CPM Compliance check Material footprint data GaBi Content Select compliant components in final product design IMDS/BOMcheck Purchase compliant components for product manufacturing IMDS/BOMcheck Unrestricted Siemens AG 2017 Page 7

8 Cost of Change Conceptual design Design Validation Ramp up Production Design for Compliance The cost of change Reduce time & cost of changes by identifying issues early in the design process Time Unrestricted Siemens AG 2017 Page 8

9 Teamcenter BOMcheck Integration The Teamcenter BOMcheck integration can help you reach your supplier disclosure objectives with highly automated capabilities and streamlined processes Teamcenter identifies supplier parts with missing data and s the missing parts to BOMcheck BOMcheck consolidates the s, loads one parts list into the supplier s in-box and notifies the supplier to login and process the customer request Teamcenter downloads declarations from BOMcheck for review and compliance grading BOMcheck wizard tool guides supplier through standardized declaration process Unrestricted Siemens AG 2017 Page 9

10 Teamcenter sends vendor parts lists to BOMcheck Unrestricted Siemens AG 2017 Page 10

11 Vendors respond to customer requests in their inboxes Unrestricted Siemens AG 2017 Page 11

12 Teamcenter imports vendor declarations from BOMcheck Unrestricted Siemens AG 2017 Page 12

13 Teamcenter compliance QA check Unrestricted Siemens AG 2017 Page 13

14 Teamcenter BOMcheck integration Benefits to manufacturers Helps to check completeness of materials declarations Check that all relevant additives have been declared in each material in supplier part Example: if the part contains flexible PVC then plasticizer additives should be listed in the PVC material Benefits to suppliers Helps suppliers investigate risk substances in materials in their parts Provides a shortlist of risk substances that need investigation for each application in a material so that suppliers can make accurate material declarations Example: if a plastic contains UV protection agents, then 4 REACH candidate list substances need to be investigated Unrestricted Siemens AG 2017 Page 14

15 SUBSTANCE & WAGO

16 AGENDA 1. SHORT INTRODUCTION WAGO 2. WAGO PHILOSOPHY OF THE DIGITAL TWIN & IT STRUCTURE 3. SUBSTANCE & WAGO 16 WAGO Kontakttechnik GmbH & Co. KG SUBSTANCE COMPLIANCE S.LAMPERSKI OKTOBER 2017

17 GENERAL FACTS ABOUT WAGO Foundation date: Headquarter: Minden (NRW) Business Units: INTERCONNECTION (INDUSTRY CONNECTION TECHNOLOGY & BUILDING INSTALLATION) AUTOMATION Quantity of Products: 120,000 SALEABLE PRODUCTS 30,000 COMPONENTS 17 WAGO Kontakttechnik GmbH & Co. KG SUBSTANCE COMPLIANCE S.LAMPERSKI OKTOBER 2017

18 GENERAL FACTS ABOUT WAGO 18 WAGO Kontakttechnik GmbH & Co. KG SUBSTANCE COMPLIANCE S.LAMPERSKI OKTOBER 2017

19 WAGO WORLDWIDE LOCATIONS 9 production sites 28 WAGO companies 50 WAGO agencies 19 WAGO Kontakttechnik GmbH & Co. KG SUBSTANCE COMPLIANCE S.LAMPERSKI OKTOBER 2017

20 PRODUCTS INTERCONNECTION SPLICING CONNECTORS RAIL-MOUNTED TERMINAL BLOCKS LIGHTING CONNECTORS PCB TERMINAL BLOCKS MULTI CONNECTION SYSTEM PLUGGABLE CONNECTION SYSTEM MARKING SYSTEMS 20 WAGO Kontakttechnik GmbH & Co. KG SUBSTANCE COMPLIANCE S.LAMPERSKI OKTOBER 2017

21 PRODUCTS AUTOMATION CONTROLLER TOUCH-PANELS RELAY MODULES TRANSDUCERS 21 WAGO Kontakttechnik GmbH & Co. KG PRÄSENTATIONSTITEL NAME STAND MAI 2017

22 AGENDA 1. SHORT INTRODUCTION WAGO 2. WAGO PHILOSOPHY OF THE DIGITAL TWIN & IT STRUCTURE 3. SUBSTANCE & WAGO 22 WAGO Kontakttechnik GmbH & Co. KG SUBSTANCE COMPLIANCE S.LAMPERSKI OKTOBER 2017

23 WAGO PHILOSOPHY OF THE DIGITAL TWIN.ARE THE BASICS FOR OPENING POTENTIAL IF WE ARE USING THESE 3 SUCCESS FACTORS: Product with clearly structured smart Product & Master Data digital twin Processes adapted Product & Master Data Processes Strategic IT Tools suitable IT- Tools 23 WAGO Kontakttechnik GmbH & Co. KG SUBSTANCE COMPLIANCE S.LAMPERSKI OKTOBER 2017

24 WAGO PHILOSOPHY OF THE DIGITAL TWIN standard products & WAGO specified variants configured products & customer specified variants 24 WAGO Kontakttechnik GmbH & Co. KG SUBSTANCE COMPLIANCE S.LAMPERSKI OKTOBER 2017

25 WAGO IT - STRUCTURE IT- Backbone consider of 2 connected Main systems PLM-SYSTEM: TEAMCENTER (contain all Product- Data) LOGISTIC-SYSTEM: SAP (contain all necessary Production Informations) Philosophy: It is possible to cover an requirement with one of these systems, we will do this. Benefits: Clear IT-Structure with few interfaces to other systems Clear data-streams between the systems with clarified sources and targets User has to handle with few systems in the company 25 WAGO Kontakttechnik GmbH & Co. KG SUBSTANCE COMPLIANCE S.LAMPERSKI OKTOBER 2017

26 AGENDA 1. SHORT INTRODUCTION WAGO 2. WAGO PHILOSOPHY OF THE DIGITAL TWIN & IT STRUCTURE 3. SUBSTANCE & WAGO 26 WAGO Kontakttechnik GmbH & Co. KG SUBSTANCE COMPLIANCE S.LAMPERSKI OKTOBER 2017

27 TIMELINE SUBSTANCE COMPLIANCE INTRODUCTION 9 MONTHS UNTIL COMPANY WIDE ROLLOUT Test upgrade Tc10 Installation Compliance Solution in Testsystem Requirement gathering from BU alignment with Software Definition SCP Process & Roles Rollout TC10 Rollout Compliance Solution Continuous Improvement Jan 2016 March 2016 April 2016 June 2016 October 2016 Jan WAGO Kontakttechnik GmbH & Co. KG SUBSTANCE COMPLIANCE S.LAMPERSKI OKTOBER 2017

28 SUBSTANCE & COMPLIANCE WAGO External Requirements: legal situation international ets customer benefit Substance Compliance Officer (SCO) Materials & Substances Substance Compliance Data Acquirer (SCDA) Checker plugin R ule sets: RoHS REACH Conflict Minerals Compliance Grading Compliance Reports Industry standard reports 28 WAGO Kontakttechnik GmbH & Co. KG SUBSTANCE COMPLIANCE S.LAMPERSKI OKTOBER 2017

29 BENEFITS AND LESSONS LEARNT 9 MONTHS UNTIL COMPANY WIDE ROLLOUT Benefits Lesson Learnt Design for Compliance Improved Lead time Traceability of information Complete product definition at central point of access Improved exemption Handling Define process and rolls clear Supplier and manufacture might not be the same Slim processes Start! 29 WAGO Kontakttechnik GmbH & Co. KG SUBSTANCE COMPLIANCE S.LAMPERSKI OKTOBER 2017

30 Customer Success Story WAGO Solutions Integrated Material Management Teamcenter Substance Compliance Teamcenter BOMcheck integration "With Teamcenter Substance Compliance, we efficiently address our environmental compliance needs while improving our business processes to save time and money." Benefits Enable Design for Compliance Improve lead times Traceability of compliance data Centralized access to complete product definition Improved exemption handling Unrestricted Siemens AG 2017 Page Lucas Dann

31 SUBSTANCE & COMPLIANCE WAGO 31 WAGO Kontakttechnik GmbH & Co. KG SUBSTANCE COMPLIANCE S.LAMPERSKI OKTOBER 2017

32

33