Sri Ram Rubber Products

Transcription

1 Sri Ram Rubber Products Company Presentation Rubber Moulded, Extruded parts & Plastic Injection Moulding Parts Manufacturer (An IATF 16949:2016 ISO 9001:2015 SQ Mark(HMI)Certified Company) Website:

2 Contents 1 2 Overview Certificates & Valuable Customers 3 4 Organization Chart Capabilities & facilities 5 6 Process Flow & Products Quality Securing plan

3 Overview Top management & Address MD : Mr. R.Muthukumaran No :336 /4-5c Old No,56 Kattankulathur, Maraimalainagar, Kanchipuram Dt, Tamilnadu Pin : Nature of Business & Plant Area Rubber Molded, Extruded parts & Plastic Injection Moulding Parts Manufacturer Plant -1 Plant- 2 Land Area 4000 sft 5500 sft Building Area 3000 sft 8300 sft Contact No & E Mail ID MD : Mr. R.Muthukumaran GM : Mr.M.N.Bala mail id : sriramrubber@yahoo.com gm@sriramrubber.com

4 Overview About us SRI RAM RUBBER has 21 years Manufacturing experience in producing various rubber products and metal to rubber bonded products, we innovate new technology to produce products present upcoming customer requirements and with latest technology, which will contribute to for the various industrial fields. Since its establishment in 1996 as a manufacturer of basic grade of rubber parts, SRI RAM RUBBER PRODUCTS has grown along with Korean & Indian economy. Now, Sri Ram has developed various high quality rubber products including Radiator Isolators, Drain Hose, Radiator Hose O- rings, Insulators, Diaphragms, Grommets, Bellows, Bushes, Metal Bonded Items and all kinds of other rubber parts.

5 Overview Quality Policy Sri Ram Rubber Products committed to achieve exceeds Customer expectation by providing through Quality management system in Rubber compounding, Rubber molded & extruded parts, Plastic Injection Molded parts & process of buffing and laser marking of catalyst on time delivery to Customer s and Supply Chain, through Continual Improvement, training of employees, upgrading equipment and technology, reviewing customer s feedback and fulfill statutory compliance..

6 Overview Profile Mould & RM Equipment Establishment 1996 ISO 9001:2015 IATF 16949:2016 Sq Certified by Hyundai Business Cr. Our customer HANON,DOOWON, MATE,BASF,INFAC Mould ( Rubber) - Compressor mold - Transfer mold - Profile Extrusion Die Mould (Injection) -Two plate mold - Three plate mold Raw Material - EPDM, NEOPRENE - SILICONE, TPE - LDPE,NYLON Specific Gravity Tester Universal Testing Machine Rheo meter MFI Tester Infrared Thermometer Virtual Measuring Machine Hardness Tester Hot Air Oven CMB,FMB Auto Weighg.sys.

7 Milestone ISO 9001:2015 & IATF 16949:2016 CERTIFIED FOR RUBBER COMPOUNDING & RUBBER MOULDING SGA Award in 2017 (From Hanon) Best Supplier Award in 2016 (From Hanon) De-flashing Machine & Material Cutting M/C., SQ Certified By Hyundai., ( New Plant ) ISO/TS 16949:2009 Certified Plastic Injection Moulding Production Started 1996 Rubber Extrusion Production Started Rubber Compression Moulding Production Started

8 Organization Structure DOC.NO: SRRP/QSM/3A Rev-4 Dt MANAGING DIRECTOR GENERAL MANAGER ADMIN&HR PRODUCTION PURCHASE QUALITY Business Development NPD PRODUCTION ENGINEER PRODUCTION ENGINEER STORES INCOMING QUALITY INPROCESS QUALITY PDI QUALITY WORKERS-15 MAINTENANCE INCHARGE-2 WORKERS-10 ASST.STORES INSPECTOR-4 INSPECTOR-15 SL.NO DESIGNATION MANAGING DIRECTOR GENERAL MANAGER ADMIN&HR PRODUCTIO N&SALES PURCHASE &STORES MAINTENANACE QUALITY NPD TOTAL 1 STAFF WORKERS TOTAL

9 Certificate IATF 16949:2016

10 Certificate ISO 9001:2015

11 Certificate SQ Certificate

12 Awards Delivery performance award SGA Awards

13 Our Customers

14 Capabilities & facilities Capabilities Facilities 21 Yrs experienced Management Team in Rubber moulding, Rubber Profile Extrusion Parts & Plastic component manufacturing field Experienced Shift Supervisors Specialized in Rubber moulding, Rubber Profile Extrusion Parts & Plastic Mould Manufacturing and Engineering Parts processing 110 ton-1# Injection moulding 75 ton-1# Injection moulding 200 ton-2 # compression mold m/c 150 ton-2# compression mold m/c 75 ton-3# compression mold m/c 50mm -1# Extruder Auto clave - 2# Steam Boiler- 1# Wood Boiler- 1# Stand by power 82.5 kva Genset-1#

15 Process Flow CMB&FMB 1.RAW MATERIAL 2.CHEMICAL BIN 3.CARBON WEIGHING 4.OIL WEIGHING 5.CHEMICAL WIGHING(CMB) 6.KNEADER (MIXING)

16 Process Flow CMB&FMB 7.CMB SHEET OUT 8.CMB STORE 9.CMB WEIGHING 10.CHEMICAL WIGHING(FMB) 11.KNEADER (MIXING)FMB 12.FMB SHEET OUT

17 Process Flow CMB&FMB 13.SPECIFIC GRAVITY TEST 14.RHEO TEST 15.UTM TEST 16.FMB STORAGE 17.BLANK CUTTING 18.FMB DISPATCH

18 Process Flow Rubber Molded Parts 1.RAW MATERIAL 2.LAB. TESTING 3.RAW MATRL STORE 4.COMPRESSION MOLDING 5.TRIMMING & FINAL INSPECTION 6.FINISHED GOODS

19 Process Flow RUBBER EXTRUDED PARTS 1.RAW MATERIAL 2.LAB. TESTING 3.RAW MATRL STORE 4.EXTRUSION 5.MANDRILLING 6.MANDRIL LOADING

20 Process Flow Rubber Extruded Parts 7.AUTOCLAVE 8. UNLOADING 9.WASHING 10.CUTTING & PUNCHING 11.CHECKING & MARKING FINAL INSPECTION

21 Process Flow Injection Moulding 1.RAW MATERIAL 2.MELT FLOW TEST 3.PREHEATING 4.INJECTION MOLDING 5.TRIMMING & FINAL INSPECTION 6.FINISHED GOODS

22 Products Rubber Molded Parts ISOLATOR COVER ISOLATOR INSULATOR ISOLATR UPPER GROMMET FROMMET-DA

23 Products Rubber Molded Parts GROMMET-AA GROMMET-FA GROMMET RUBBER STOP RUBBER LEAF GROMMET UPPER RADIATOR COOL BOX HOSE LHD/RHD

24 Products Rubber Molded Parts Molded O-RINGS

25 Products Rubber Extruded Parts DRAIN HOSE EXTRUDED PARTS PROFILE EXTRUDED PARTS

26 Products Injection Molded Parts

27 Testing Equipment 1.VMM 2.SPECIFIC CRAVITY 3.UNIVERSAL TESTING MACHINE 4.RHEO METER 7.OVEN 8.MFI

28 Quality Securing plan Raw Material Store Not ok Return to customer In ward RM Start Not ok Incoming Inspection Ok GRN ( Bar code ) RM With Bar Code Store Goods Issue Production Insp. Dispatch Production (Laser marking) Final inspection Production (Buffing) (Packing) Finished Goods End Invoice Dispatch

29 Future plan New tool room BASF Customer added. ISO 9001:2015 & IATF 16949:2016 Certified rubber compounding & rubber moulding Rubber Mixing Unit (Automation) QC Lab With All Equipment 2 Rubber Comp. & 2 Inj. Moulding M/C s 2017 Expansion of unit-kia motor at Andhra Plant Extension for BASF.

30 Thank You