Introducing the Floveyor Decant Range. Simplify FIBC Loading for Pneumatic Road Tankers

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1 Introducing the Floveyor Decant Range Simplify FIBC Loading for Pneumatic Road Tankers

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3 Contents About Floveyor 4 Decant Technology 6 Decant Jet 8 Decant Basalt 10 Decant Haematite 12 Decant Obsidian 14 3

4 About Floveyor Who we are Floveyor is an award winning third-generation family business. We design, manufacture and support materials handling solutions for powders and granules. In 1958, we invented the aero-mechanical conveyor (AMC), commonly known as the Floveyor. Today our matchless AMCs are integral to thousands of materials handling applications in over 50 countries. What we do We simplify conveying by: > > delivering ideal material handling solutions for powders and granules > > excelling in getting your raw materials into the process > > focusing on transferring your products between processes Above all, we provide reliable, efficient equipment that matches your exact needs. This frees you to focus on providing excellent products and services to your customers. Why our clients choose us They rely on us for peace of mind. > > They trust Floveyor s 60 years of specialist knowledge and experience > > They depend on our impeccable service and support in any situation at any time > > They value affordable innovative solutions, from a supplier who delivers what they promise - top quality equipment that reflects industry best practice and continuous improvement AFFORDABLE INNOVATION SERVICE EXCELLENCE SPECIALIST KNOWLEDGE 4

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6 Decant Technology Meet the world s most versatile and efficient decanting solution The high performance Decant range of Tanker Loaders is expressly designed for short turnaround loading of bulk road tankers and truck-mounted bulk intermodal containers. We typically supply the Decant range as a ready-to-operate turnkey package including electrical controls. Pod high level sensors, on-board compressed air, and dust extraction are optional. The Decant is built tough to withstand the rigours of a fast-paced trans-loading environment, accepting material feeds from single or multi-trip bulk bags as well as connection to an upstream process. The Decant range is powered by Floveyor s trademark aero-mechanical conveying (AMC) technology. This ensures highly efficient conveying, unprecedented availability and eco-efficiency with minimum energy consumption. Choose the Decant designed for your application, from manually-operated mobile units to semi-automatic fixed plant solutions. Benefit from gentile fluidising AMC technology 1. An efficient high-speed motor drives an internally circulating rope assembly within the conveying tubes. 2. Air within the tubes slips past the polymer discs of the rope assembly creating a low-pressure air pocket behind each disc. 3. Bulk material is fed into the system at the feed housing and accelerated into the conveying tubes by the feed sprocket. 4. The conveying discs, resulting airflow and low-pressure air pockets combine to suspend the bulk material and draw it rapidly but gently to the discharge point. This technology results in minimal material-material contact and minimal material-equipment contact. It s the perfect process for bulk materials with poor properties. High speed footage of material movement within the AMC 6

7 Conveying Material Size Typical Applications F5 Sugar 42tph Lime (Quick, Hydrated) 54tph Clay 52tph Minimum Maximum* Oversize** 20nM 12mm 25mm Notes: * Measurement on any particle axis ** < 5% of batch can have oversize materials to a max of (on a single axis pending product characteristics) Soda Ash 60tph Plastic Granules 40tph Bentonite 56tph Cement 60tph Carbon Black 11tph Ammonium Nitrate Prill 105tph Decant (Imperial) GRAVIMETRIC CAPACITY [t/h] Dry, FreeFlowing Granules Heavy Medium Light 400kg/m3 750kg/m3 > 750kg/m3 GRAVIMETRIC CAPACITY [short ton/h] Decant (Metric) Dry, FreeFlowing Granules Heavy Light Medium > 47lb/ft3 47lb/ft3 25lb/ft3 0 7

8 Decant Jet The Decant Jet range is designed for a range of FIBC and Sea Container decanting applications. Suited to Reusable FIBCs (multi-trip) decanting, the highly efficient Jet provides a small, mobile solution for loading road tankers. Commonly used in food applications, the Decant Jet is available with a range of accessories, including but not limited to: > > FIBC support frame > > Lump breaker > > Pod level sensor > > Dust extractor Use the Jet Container Unloading system to decant Sea Containers directly into Road Tankers or for inter-container transfer. Typical Feed Reusable (multi-trip) FIBCs up to 1300x1300mm Material Suitability All Grades of Powders & Granules. Note: Add a lump breaker to assist in material conditioning Applications > > Food Applications > > General Raw Materials Standard Inclusions > > F5 Aero-Mechanical Conveyor Manually-Controlled Loading Bellow with 500mm extension Road Tanker Bash Guard protects tubes from trucks and rails etc. Heavy Duty Mobile Frame with Castors for effortless relocation. Towing Bracket Electrical Control System Optional Additions > > High Level Road Tanker Pod Sensor * > > Electric Winch Loading Bellow Arrangement > > Hydraulic Angular Adjustment > > Dust Collection ** > > ATEX/IECEx Pack Notes: * Without a high level sensor, operators must manually count FIBCs to avoid backfilling and stalling the conveyor ** Dust Collector available up to 225m³ volume air extraction. Suitable only for applying extraction to the loading bellow at the top of the road tankers. Appropriate for removal of some fines created at discharge. Insufficient volume for bag piercing and splitting dust containment. > > Chemicals & Hazardous Materials Mobility Fully mobile - No fixings to grade or structural pad requirements. 8

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10 Decant Basalt The competitively priced Decant Basalt is a robust, modular, solution for decanting disposable (single-trip) Flat-Bottom FIBCs containing granular non-dusty materials. This highly efficient system is fit for purpose and affordable. It cuts open the bottom of the FIBC, so the decanted material drops into the holding hopper. This allows for continuous loading of the Road Tanker while the forklift/jcb operator disposes the empty bag and loads the next FIBC. The Decant Basalt is designed for rapid mobilisation, application and demobilisation. FIBC Type Disposable (Single-Trip) Flat-Bottom Bags up to 1,200 x 1,200mm Material Suitability Granular, non-dusty products Applications > > Industrial & Chemical > > Not suited to most Food Grade Applications Mobility Semi-Mobile / Relocatable - No fixings to grade or structural pad requirements. Standard Inclusions > > F5 Aero-Mechanical Conveyor Manually-Controlled Loading Bellow with 500mm extension Road Tanker Bash Guard protects tubes from trucks and rails etc. > > F5 FIBC Unloading Screw Feeder Single 1,100L Hopper Volume Central Bag Piecing Spike Arrangement Rubber FIBC Dust Containment Skirt Bag Guide / Guard Railing Safety Grid Screw Auger Bridge Forklift Maneuverable VFD Geared Drive Arrangement > > Electrical Control System Optional Additions > > High-Level Road Tanker Pod Sensor* > > Unloading Hopper High-Level Sensors > > Dust Collection** > > Electric Winch Loading Bellow Arrangement > > Hydraulic Angular Adjustment > > Grid Vibration > > Upgrade Hopper Volume to 2,000L / suited for FIBCs 1,400 x 1,400mm Notes: * Without a high-level sensor, operators must manually count FIBCs to avoid backfilling and stalling the conveyor ** Dust Collector available up to 225m3 volume air extraction. Suitable only for applying extraction to the loading bellow at the top of the road tankers. Appropriate for removal of some fines created at discharge. Insufficient volume for bag piercing and splitting dust containment 10

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12 Decant Haematite The Decant Haematite is the go to solution for rapid high-volume decanting of dusty materials. It delivers Floveyor s trademark modular versatility, mobility and effortless simplicity. The Decant Haematite is fit for purpose and affordable. It is ideal for dual forklift/jcb operators and rapid alternating decanting of disposable (single-trip) flat bottom FIBCs. The Haematite features an integrated dust collector extracting 3,500m³ of dust laden air, allowing full containment during the piercing and dumping of even the dustiest materials. The efficient Haematite allows rapid mobilisation, application and demobilisation, while providing the benefits and features of a fixed plant application. FIBC Type Disposable (Single-Trip) Flat Bottom FIBCs up to 1,200 x 1,200mm Material Suitability All powders and granules Applications > > Industrial & Chemical > > Not suited to most Food Grade Applications > > Not suitable for ATEX/IECEx Applications Mobility Semi-Mobile / Relocatable - No fixings to grade or structural pad requirements Standard Inclusions > > F5 Aero-Mechanical Conveyor Manually-Controlled Loading Bellow with 500mm extension Road Tanker Bash Guard protects tubes from trucks and rails etc. > > F5 FIBC Unloading Screw Feeder 1,100L Hopper Volume, Dual Unit 2x 1,100L Hoppers (2,200L total) Central Bag Piecing Spike Arrangements Integrated Dust Extraction Manifold Back Splash Guard with FIBC Guides Vibrating Safety Grid Dust extractor with Self-Emptying Catchment Hopper On-Board Air Compressor, Refrigerant Drier and Filters VFD Geared Drive Arrangement Forklift Maneuverable > > Electrical Control System High-level Road Tanker Pod Senser Optional Additions > > Unloading Hopper High-Level Sensors > > Electric Winch Loading Bellow Arrangement > > Hydraulic Angular Adjustment > > Upgrade Hopper Volume to 2,000L per Hopper (suited for FIBCs 1,400 x 1,400mm) 12

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14 Decant Obsidian The Decant Obsidian is the answer to rapid bulk logistics decanting. It s the premium solution for high-volume FIBC decanting into Road Tankers. The Obsidian is an alternative to traditional costly fixed silo storage and road tanker loading facilities. The Decant Obsidian provides all the benefits of fixed plant installations, with the flexibility to demobilise and relocate it as needed. Faster, cleaner transfers > > Accepts FIBCs up to 1,500mm square with a storage volume of 4,000L > > Vertical-Horizontal F5 Aero-Mechanical Conveyor provides the most efficient and high velocity transfer of raw materials to road tankers > > Fully integrated dust extraction and containment system, captures dust during FIBC splitting and tanker-loading operations > > Road Tanker alignment and positioning cameras with wireless monitors for rapid and accurate tanker locating. Maximum uptime > > Flood and access lighting for 24/7 operation and maintenance, even in outdoor environments > > Integrated condition monitoring system avoids unplanned downtime by continuously monitoring bearing heat, drive speeds, and amperage. Switches system to limp mode and alerts operators to irregularities before damage or a breakdown event occurs > > Remote PLC login, enables updates and off-site troubleshooting by Floveyor > > Maintenance and viewing platforms allow effortless access to all common maintenance areas > > Integrated screw feeder pushback exposes an 800mm wide access platform for easy access to the screw feeder idler bearing and seal > > 240VAC GPO outlets for tools and equipment > > Pneumatic hoses for maintenance and clean down (cleaning wands provided) Intelligent control system > > Maximises throughput rates automatically by monitoring conveyor drive loading and fluctuating the screw feeder drive speed to suit (no operator calibration required) > > Detects when the road tanker pod is full, pauses loading and prompts the operator to switch to the next pod > > Electrically-actuated loading bellow with smart control system Auto-lower function with slack-rope sensor Auto-raise function, eliminates the risk of tankers driving off while attached. Self-sealing when not in-use, eliminates spillage between trucks FIBC Type Disposable (Single-Trip) Flat Bottom Bags Material Suitability All powders and granules Applications > > Industrial & Chemical > > Not suited to most Food Grade Applications > > Not suitable for ATEX/IECEx Applications Mobility > > Fixed Plant - Relocatable in multiple large assemblies with crane (maximum lift approx. 6t) > > Structural grade concrete slab required (minimum depth & reinforcement varies by wind region) > > Chemical anchors required to secure the tower to the slab > > Safe for indoor or outdoor installation in all Australian wind regions (Wind Region D per AS/NZS ) 14

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16 SIMPLICITY IN CONVEYING T +61 (8) E enquiries@floveyor.com decant.floveyor.com