5485HT 5650H 5660H 5660HTS 5665HTS Instruction Kit Same Deutz-Fahr Flow Sensor 5SW models Flow Sensor 6SW models

Size: px
Start display at page:

Download "5485HT 5650H 5660H 5660HTS 5665HTS Instruction Kit Same Deutz-Fahr Flow Sensor 5SW models Flow Sensor 6SW models"

Transcription

1 Note: Indented items indicate parts included in an assembly listed above Quantity by Model Part Name/Description Part Number 5485HT 5650H 5660H 5660HTS 5665HTS Instruction Kit Same Deutz-Fahr H 5690HTS 5695HTS Flow Sensor 5SW models Flow Sensor 6SW models Deflector plate 5SW models Header Sensor Reversed Threaded Arm Assembly Lower Adjuster RAM Mount Kit Drill 13/64 in Split lock washer 6mm Self-tapping screw 1/4 x 3/4 in Phillips pan head screw 6 x 16mm RAM base 2 x 6-1/4 in RAM arm 4.6 in RAM base 75mm square Module Kit Moisture/Speed Module mounting plate Speed Sensor module Moisture module EMU control cable 3 ft Module installation kit Drill 13/64 in Drill 9/32 in Transfer punch 11/32 in Hex head cap screw 1/4 x 3/4 in Pan head screw 1/4 x 3/4 in Hex nut 1/4 in Split lock washer 1/4 in External tooth lock washer 1/4 in Self-tapping screw 1/4 x 3/4 in Hex serrated flange nut 1/4 in Sheet metal screw #14 x 1/2 in Cable Kit System power cable EMU power cable 12 ft Elevator speed cable 20 ft Ground speed cable 10 ft Adapter cable header sensor CAN Bus harness PN: December 2009 Rev B 1

2 Note: Indented items indicate parts included in an assembly listed above Quantity by Model 5485HT 5650H 5660H 5660HTS 5665HTS 5690H 5690HTS 5695HTS Part Name/Description Part Number Speed module stub 1 ft Moisture module stub 2 ft Cable inst. kit Drill 1/4 in Hole saw 1-3/8 in Tube of silicon sealant Splice tab Alcohol swab packet Gray plastic cable clamp Cable tie 15 in Cable tie 6 in Cable clamp 3/8 x 3/4 in Adhesive mounting base 2 way Grommet 1/2 in. I.D. x 1-3/8 in. P.H.D Grommet 3/4 in. I.D. x 1-3/8 in. P.H.D Parts Kit Header sensor inst. kit S-hook Drill 11/32 in Hex head cap screw 5/16 x 1 in Lock nut 5/16 in Flat washer 5/16 in Self-tapping screw 1/4 x 3/4 in Bearing 30mm Carriage bolt 8 x 20mm Flat washer 8mm Lock nut 8mm Permanent marker Elevator Mount System (EMS) Elevator Mount Unit (EMU) RH Std EMS Installation kit std Fuse 15 amp Screw driver proximity switch Hex nut 1/4 in Hex lock nut 1/4 in External tooth lock washer 1/4 in Self-tapping screw #8 x 3/8 in Phillips pan head screw 1/4 in. x 1-3/4 in Sheet metal screw #14 x 1/2 in Permanent marking pen Moisture Sensor 3 ft December 2009 Rev B

3 Important Notices Please carefully follow these step-by-step instructions. If you have questions, contact at x 1. Direction words (LEFT and RIGHT) are commonly used when describing an installation procedure. Interpret direction words as if sitting in operator seat. Signal words (DANGER, WARNING, CAUTION and NOTE) are provided to draw attention to information that is important for the safe/correct installation and operation of this product. Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. CAUTION Indicates practices that may result in property damage, but do not involve personal injury. NOTE The preferred signal word to address practices not involving property damage, or personal injury. Section Contents Item Page Common Components 4 Installing Display 6 Installing Display Cable 8 Installing Power Cable 10 Installing Speed Sensor Module 12 Installing Elevator Speed Cable 14 Installing Ground Speed Cable 16 Installing Header Height Sensor 17 Installing Flow Sensor 5SW models 19 Installing Flow Sensor 6SW models 21 Installing Lower Elevator Adjuster 22 Installing Elevator Mount Unit (EMU) 25 Installing Moisture Module 29 Installing Moisture Sensor 31 Installing CAN Bus, Module Stubs & EMU Power 32 Final Inspection 34 Operational Checkout 35 PN: December 2009 Rev B 3

4 Common Components 1. Terminator (brown seal) 2. Plug (blue seal) 3. Y-Splice Figure 1. CAN Bus connectors 1. Speed Sensor module 2. Moisture module Figure 2. Modules 4 December 2009 Rev B

5 Figure 3. System Layout 1. Display 2. Display cable 3. Power control relay 4. Speed Sensor module 5. Speed module stub 6. CAN Bus harness 7. Moisture module stub 8. Moisture module 9. Moisture sensor cable 10. Elevator Mount Unit 11. Flow sensor PN: December 2009 Rev B 5

6 Installing Display Required Parts: Part Number: (1) Display (1) RAM base square (1) RAM base rectangle (1) RAM arm 4.6 in. (117 mm) long (1) Marking pen (1) Punch 13/32 in (1) Drill 13/64 in (4) Phillips pan head screw 6 x 16mm (4) Split lock washer 6 mm (2) Self-tapping screw 1/4 x 3/4 in Step-by-Step Procedure 1. Install square base on back of display using (4) 6mm pan head screws and split lock washers as shown in Figure 4. Figure 4. Square base installed 2. Position rectangular base on cab pillar as shown in Figure 5. Top edge of base should be approximately 0.75 in. (20mm) down from ceiling. Mark locations for at least (2) mounting holes using provided permanent marker. CAUTION: An air conditioner drain tube runs through cab pillar. Do not position mounting holes in centerline of pillar. Position holes away from centerline as far as possible to avoid drain tube. 6 December 2009 Rev B

7 RAM base location Figure 5. Location for rectangular base 3. Punch and drill marked holes through mounting surface using provided punch and 13/64 in. drill. 4. Install rectangular base to cab pillar using 1/4 x 3/4 in. self-tapping screws. If screws come into contact with A/C drain tube before bracket is tight, install washers under screw head or use shorter 1/4 in. screws. 5. Mount display to base using provided 4.6 in. (117 mm) RAM arm. Secure display into a position that is convenient for viewing and within arms reach. Location of display should create minimal interference with windows and mirrors. PN: December 2009 Rev B 7

8 Installing Display Cable Required Parts: Part Number: (1) Display cable (included in display kit) (1) Power control relay (included in display kit) (1) Hole saw 1-3/8 in (1) Drill 1/4 in (1) Grommet 3/4 in. ID x 1-3/8 in. PHD (1) Alcohol swab packet Plastic cable clips Cable ties Step-by-Step Procedure 1. Pull up floor mat in right, front corner of cab to expose metal floor in front of console. 2. A hole must be drilled through cab floor as shown in Figure 6. Determine best location for hole and mark it. Figure 6. Hole drilled through cab floor CAUTION: Make sure that nothing under cab will be damaged by drill or hole saw before proceeding to step Center punch, then drill hole through cab floor using provided 1-3/8 in. hole saw and 1/4 in. drill. Clean up metal filings when finished. 8 December 2009 Rev B

9 4. Connect display cable to mating connector on back of display. CAUTION: Never use force to mate electrical connectors. If connectors do not mate easily, they are not aligned properly. 5. Route display cable to floor along cab pillar. Secure to pillar or edge of front window using adhesive-backed cable clips as necessary. Clean mounting surface with provided alcohol swabs to ensure good adhesion. 6. Route (4) connectors at end of display cable down through hole in cab floor. Leave (3) connectors located 18 in. from end of display cable inside cab. 7. Connect power control relay (Figure 3, #3) to mating 4-position weather pack connector of display cable inside cab. NOTE: If GPS will be installed, route GPS cable into cab through hole in cab floor before proceeding to step Install 3/4 in. I.D. x 1-3/8 in. P.H.D. grommet around power and CAN leads of display cable and GPS cable if applicable. 9. Insert grommet into hole in floor. 10. Replace floor mat. PN: December 2009 Rev B 9

10 Installing Power Cable Required Parts: Part Number: (1) Power cable Cable ties Step-by-Step Procedure 1. Open sheet metal door located beside cab that is accessible from platform on right side of cab. Opening this door will expose electrical circuit panel. 2. Swing out inner door (that houses circuit panel) to expose back side of circuit panel. 3. See Figure 7. Connect power cable as follows: a. Connect ring terminal of fused, power wire to positive stud. b. Connect ring terminal of ground wire to negative stud. c. Verify there is 12-volt nominal power across studs with ignition key in off position. Positive stud Negative stud Figure 7. Ring terminals connected 4. Route power cable so that when circuit panel door is shut, cable is routed down and is accessible below platform as shown in Figure December 2009 Rev B

11 Power cable Figure 8. Power cable routing 5. Remove shield shown in Figure 9 to make it easier to route power cable. Do not reinstall shield until all cables have been routed. Remove (3) fasteners Figure 9. Removable shield 6. Continue routing 3-position weather pack connector of power cable under cab to where display cable is located. Secure to an existing harness where possible to keep power cable clear of moving parts. 7. Connect power cable to mating 3-position weather pack connector of display cable that was routed through cab floor in previous section. PN: December 2009 Rev B 11

12 Installing Speed Sensor Module Required Parts: Part Number: (1) Speed Sensor module (1) Module mounting plate (1) Marking pen (1) Punch (1) Drill 13/64 in (2) Self-tapping screw 1/4 x 3/4 in (2) Split lock washer 1/4 in (2) Hex serrated flange nut 1/4 in Step-by-Step Procedure 1. Position module mounting plate underneath cab against floor as shown in Figure 10. Mounting plate must be installed so that module is within 1 ft. (305 mm) of CAN connector on display cable. Display cable Mounting plate Front of combine Figure 10. Module mounting plate installed 2. Mark locations for (2) mounting holes onto mounting surface using a marking pen or scribe. 3. Center punch mounting hole locations and drill holes with provided 13/64 in. drill. 12 December 2009 Rev B

13 4. Secure mounting plate to mounting surface using provided 1/4 in. threadcutting screws and split lock washers. 5. Attach Speed Sensor module to mounting plate using (2) serrated flange nuts. See Figure 11. Figure 11. Speed Sensor module installed PN: December 2009 Rev B 13

14 Installing Elevator Speed Cable Required Parts: Part Number: (1) Elevator speed cable Cable ties Step-by Step Procedure 1. Remove side panel to expose clean grain elevator head and locate sensor on grain tank filling auger shaft as shown in Figure 12. Sensor Figure 12. Elevator speed sensor location 2. Disconnect harness from sensor and install tee end of elevator speed cable between combine harness and sensor. 3. Remove access panel to expose cables and hoses routed toward front of machine as shown in Figure Route elevator speed cable toward front of machine along with existing cables shown in Figure 13. Secure with zip ties as necessary. 5. Continue routing elevator speed cable to Speed Sensor module under cab. Connect to mating 6-pin Shaft Speed receptacle of module. 14 December 2009 Rev B

15 Figure 13. Cable routing PN: December 2009 Rev B 15

16 Installing Ground Speed Cable Required Parts: Part Number: (1) Ground speed cable Cable ties Step-by Step Procedue 1. Locate ground speed sensor on top of transmission as shown in Figure 14. Transmission can be accessed from under feeder house. Make sure cylinder lock is in place before climbing under feeder house. Figure 14. Ground speed sensor 2. Disconnect harness from sensor and install tee end of ground speed cable between combine harness and sensor. 3. Route opposite end of ground speed cable toward Speed Sensor module. Secure with zip ties as necessary to keep it away from moving parts. 4. Connect ground speed cable to mating 2-pin Ground Speed receptacle of Speed Sensor module. 16 December 2009 Rev B

17 Installing Header Height Sensor Required Parts: Part Number: (1) Header height sensor (1) Threaded arm assembly (1) Header height adapter cable (1) S-hook (1) Punch (1) Drill 11/32 in (3) Hex head bolt 5/16 x 1 in (2) Flat washer 5/16 in (3) Hex lock nut 5/16 in Cable ties Step-by-Step Procedure 1. Install threaded arm assembly through hole of header sensor pivot shaft, so approximately 1 in. (25 mm) of rod extends through pivot shaft toward back of header sensor (where integral cable is routed). Majority of arm assembly should extend forward (away from cable). Secure rod with a nut and a lock washer on each side of shaft. 2. Position header sensor under platform on right side of cab so that front and rear slots on top side of header sensor frame are aligned with (2) holes in platform. See Figure 15 for an illustration. Notice that integral cable of header sensor extends toward rear of machine and threaded arm assembly extends forward. NOTE: The header sensor installation may vary from one machine to another due to differences in combine configurations. Please use your judgment to determine the best mounting location. 3. Fasten header sensor to platform using provided 5/16 x 1 in. bolts, flat washers and lock nuts. 4. Determine anchor point location for arm assembly chain on feeder house. If necessary, drill a hole using provided 11/32 in. drill and install provided S- hook with a 5/16 in. bolt and lock nut. Keep in mind that arm assembly must be able to move through a wide range of travel when header is raised or lowered to optimize performance of header sensor. 5. Connect chain of threaded arm assembly to anchor point on feeder house. If using an S-hook anchor, clamp it closed to keep chain from unhooking. 6. Connect integral cable of header sensor to mating connector of header height adapter cable. PN: December 2009 Rev B 17

18 Figure 15. Header sensor installed 7. Connect opposite end of header height adapter cable to mating 8-pin Position Sensor receptacle of Speed Sensor module. 8. Coil and secure excess cable with cable ties as necessary. NOTE: Before proceeding, verify sensor will not interfere with feeder house when in fully raised position. Modify installation if necessary. 18 December 2009 Rev B

19 Installing Flow Sensor Required Parts for 5SW Models: Part Number: (1) Flow sensor (1) Deflector plate assembly (1) Punch (1) Drill 11/32 in (3) Carriage bolt 8 x 20 mm (3) Flat washer 8 mm (3) Lock nut 8 mm Required Parts for 6SW Models: (1) Flow sensor NOTE: The flow sensor installation is split into two sections because the procedure varies between 5SW and 6SW models (SW stands for straw walker). If installing on a 5SW model, proceed to section that immediately follows. If installing on a 6SW model, proceed to page 21. The models are classified as follows: 5SW models: 5485HT, 5650H, 5660H, 5660HTS, 5665HTS 6SW models: 5690H, 5690HTS, 5695HTS Step-by-Step Procedure NOTE: This section is specific to 5SW models. If installing on a 6SW model, proceed to page See Figure 16. Remove access panel from top of elevator head. Access panel Figure 16. Elevator head PN: December 2009 Rev B 19

20 2. Mark locations for deflector plate mounting bolts as follows. See Figure 17 for reference. a. Locate and mark centerline of elevator with provided marker (see dotted line). b. Front hole Mark 33mm back from rear edge of access hole on centerline of elevator. c. Rear holes Mark 73mm back from rear edge of access hole and 45mm on either side of centerline. When complete, distance between rear holes should be 90mm center to center. Rear holes should be 40mm behind front hole. Mounting holes Figure 17. Deflector plate mounting hole locations 3. Punch and drill (3) mounting holes for deflector plate using provided punch and 11/32 in. drill. 4. Position deflector plate assembly into elevator head so that deflector plate bracket is against top of elevator and back edge of deflector plate is tight against rear elevator wall. With deflector in this position, secure it to elevator using (3) 8 x 20 mm carriage bolts, flat washers and lock nuts. Carriage bolts should be installed from inside elevator with washers and nuts on topside. 20 December 2009 Rev B

21 5. Advance conveyor chain until a paddle is directly above sprocket. Adjust top shaft until clearance between tip of paddle and deflector plate is approximately 1 cm (~1/2 in.). It may be necessary to disconnect conveyor chain to allow enough upward travel. Conveyor chain will be reconnected when lower adjuster is installed in next section. 6. Install Do Not Adjust! Use Lower Adjuster! decal on top of elevator near top shaft adjuster. Use provided alcohol swabs to clean surface. 7. Install flow sensor on top of elevator head in place of access panel that was removed. Secure with existing fasteners. Step-by-Step Procedure NOTE: This section is specific to 6SW models. 1. Remove top cover from elevator head as shown in Figure 18. Figure 18. Top cover removed from elevator head 2. Advance conveyor chain until a paddle is directly above sprocket. Adjust top shaft until clearance between tip of paddle and deflector plate is approximately 1 cm (~1/2 in.). It may be necessary to disconnect conveyor chain to allow enough upward travel. Conveyor chain will be reconnected when lower adjuster is installed in next section. 3. Install Do Not Adjust! Use Lower Adjuster! decal on top of elevator near top shaft adjuster. Use provided alcohol swabs to clean surface. 4. Install flow sensor on top of elevator head in place of access panel that was removed. Secure with existing fasteners. PN: December 2009 Rev B 21

22 Installing Elevator Adjuster Required Parts: Part Number: (1) Lower adjuster assembly (1) Bearing 30mm NOTE: A slide adjuster must be installed at lower end of clean grain elevator so top shaft of elevator can remain in a fixed position. Weight calibration may change if top shaft is adjusted. NOTE: If elevator chain and top drive sprocket have several years of use, it is a good idea to install new parts. If these parts are changed after calibrating, accuracy may be affected. 1. See Figure 19. Remove bearing and flanges from cross auger shaft. Also remove round plate that is fastened to side of elevator boot by removing (6) nuts around perimeter of plate. Lower boot should look like Figure 20 after completing this step. Remove plate Remove bearing Figure 19. Clean grain elevator boot 22 December 2009 Rev B

23 Figure 20. Lower boot with bearing and plate removed 2. Install provided boot plate and lower adjuster assembly in place of original plate using nuts removed in step 1 as shown in Figure 21. Figure 21. Lower adjuster installed on elevator boot PN: December 2009 Rev B 23

24 3. Remove outer bearing flange of lower adjuster and install provided 30 mm bearing on cross auger shaft. Reinstall outer bearing flange, but do not fully tighten at this time. 4. Re-connect elevator conveyor chain if it was disconnected during flow sensor installation. It may be necessary to add an offset link in order to reconnect chain. 5. Move auger shaft to its fully up and down positions to verify there is adequate clearance between auger flighting and auger tube. If flighting hits auger tube, trim outer edge of flighting until there is adequate clearance. 6. Adjust tension of conveyor chain using lower adjuster. Chain is properly tensioned when links can be moved side to side on lower sprocket (with moderate resistance), but cannot be pulled away from sprocket. 7. Fully tighten (5) lower adjuster bolts and (2) bearing flange bolts. Figure 22. Finished installation 24 December 2009 Rev B

25 Installing Elevator Mount Unit (EMU) Required Parts: Part Number: (1) Elevator mount unit (EMU) (1) Marking pen (1) Drill 9/32 in (5) Pan head bolt 1/4 x 1-3/4 in (5) External tooth lock washer 1/4 in (5) Hex nut 1/4 in (5) Lock nut 1/4 in (3) Sheet metal screw #14 x 1/2 in Step-by-Step Procedure 1. Disassemble plastic spacer block from EMU housing to serve as a template for marking drill holes and cutouts. NOTE: Combines intended for use in rice or grass seed require a modification be made to outlet hole on plastic spacer block as shown in the Figures below. If you do not intend to harvest rice or grass, do NOT remove this area. Wall to remove Figure 23. Standard Block Figure 24. Modified Block 2. Measure 115 cm up from seam where elevator and lower boot meet. Make a temporary mark across elevator as shown in Figure 25. Mark should be drawn square with elevator. PN: December 2009 Rev B 25

26 Figure 25. Measurement for EMU placement 3. Position EMU spacer block so that top edge is aligned with line drawn on elevator. Back edge of spacer block should be 25 mm forward from rear edge of elevator. Proper orientation is important. It will ensure that motor of EMU will not interfere with combine side panel in closed position. It will also ensure that center divider of elevator will not be damaged when cutting inlet/outlet holes. See Figure 26 for proper orientation of spacer block. Figure 26. Spacer block installed 26 December 2009 Rev B

27 4. Trace around inlet and outlet holes using a permanent marker. You will not be able to trace the long rectangular hole completely. 5. Mark (5) mounting holes using a 9/32 in. drill. Remove spacer block. 6. Using a marker and straightedge, carefully extend outline of inlet hole down to make it 8 in. long from top to bottom. 8 in. tall hole in elevator will match cavity on back of spacer block. Five-sided hole in elevator will match larger side of opening on backside of spacer block. See Figure 27 to see what holes should look like. NOTE: Extending dimensions of inlet hole is critical for operation of EMU. If dimensions are not extended, moisture may be inaccurate. NOTE: Before proceeding, verify that intended position of EMU on elevator will not interfere with combine side panel when in closed position. 7. Drill 9/32 in. holes in (5) locations marked with a drill. Figure 27. Holes cut and mounting bolts installed 8. Drill 1/2 in. holes in all corners of inlet and outlet holes. Using a suitable cutting device, cut inlet and outlet holes. Stay inside marked lines. 9. File edges of holes to remove sharp edges that may wear chain paddles or prevent clean mounting. PN: December 2009 Rev B 27

28 10. Put (1) external tooth lock washer on each of (5) 1/4 in. pan head bolts. 11. Insert bolts through 9/32 in. holes from inside out. Install and tighten (1) 1/4 in. hex nut onto each bolt to prevent bolts from falling back into elevator as shown in Figure Slide plastic spacer onto (5) mounting bolts. If it does not fit easily, loosen and reposition bolts by starting them in spacer block and then re-tightening nuts. 13. Slide EMU housing over mounting bolts on top of spacer block. Install (5) lock nuts on mounting bolts. Install (3) #14 x 1/2 in. sheet metal screws in remaining holes by threading them directly into plastic spacer block. At this point, EMU should look like Figure 28. NOTE: Electrical cover should not be installed at this time. It will be installed in next section. Figure 28. EMU installed 28 December 2009 Rev B

29 Installing Moisture Module Required Parts: Part Number: (1) Moisture module (1) Module mounting plate (1) EMU control cable (1) Marking pen (1) Punch (1) Drill 9/32 in (2) Hex head bolt 1/4 x 3/4 in (2) Split lock washer 1/4 in (2) Hex nut 1/4 in (2) Hex serrated flange nut 1/4 in Step-by-Step Procedure 1. Measure 50 cm up from seam where elevator and lower boot meet. Make a temporary mark across elevator. Mark should be drawn square with elevator. 2. Position module mounting plate on side of clean grain elevator as detailed in steps 2a or 2b, depending on machine configuration. a. If an access panel exists on front edge of elevator, remove it now. If not, skip to step 2b. Position module mounting plate so that bottom edge of plate is aligned with line drawn on elevator and front edge is aligned with front edge of elevator. Mark locations for middle-upper and middle-lower mounting holes. See Figure 29 for reference. Figure 29. Moisture module installed PN: December 2009 Rev B 29

30 b. If an access panel does not exist, position module mounting plate so that bottom edge of plate is aligned with line drawn on elevator and front (2) mounting holes of plate are aligned with flange on front edge of elevator. Mark locations for (2) mounting holes. NOTE: When determining mounting location, ensure cabling of Moisture module will reach EMU. 3. Punch and drill (2) mounting holes using provided punch and 9/32 in. drill. 4. Secure mounting plate using provided 1/4 x 3/4 in. bolts, lock washers and hex nuts. Replace access panel on front side of elevator (if applicable) after completing this step. 5. Secure Moisture module to 1/4 in. studs of module mounting plate using provided serrated flange nuts. 6. Connect 8-position deutsch plug of EMU control cable to mating CONTROL receptacle of moisture module. 7. Connect weather pack connectors of EMU control cable to EMU components. 3-position shroud mates with proximity switch and 2-position tower mates with motor as shown in Figure 30. Prox. Switch Motor Figure 30. Moisture module connected to EMU 8. Reinstall electrical cover onto EMU. A slot on side of electrical cover allows module cabling to pass through. 30 December 2009 Rev B

31 Installing Moisture Sensor Required Parts: Part Number: (1) Moisture sensor with integral cable Cable ties Step-by-Step Procedure 1. Locate moisture sensor as shown in Figure 31. Provided sensor is a new revision as of August Functionally it is identical to its predecessor, but there are a couple of noteworthy differences. a. Sensor cover is integrated into moisture sensor assembly for ease of installation. b. Ground strap has been eliminated. Electrical connection between moisture sensor and EMU is achieved through the mounting stud/wingnut/sensor housing interface. Figure 31. Moisture sensor 2. Install moisture sensor into EMU housing by engaging tab on bottom of moisture sensor cover with tab on side of housing. Tilt sensor upward to insert sensor blade into grain cavity and secure cover with a wing nut. 3. Route moisture sensor cable to moisture module. Connect 8-position deutsch plug of moisture sensor cable to mating SENSE receptacle of moisture module. 4. Secure excess cable with zip ties to keep it clear of moving parts. PN: December 2009 Rev B 31

32 Installing CAN Bus, Module Stubs and EMU Power Required Parts: Part Number: (1) CAN Bus harness (1) Moisture module stub (1) Speed module stub (1) EMU battery power cable Cable ties Step-by-Step Procedure NOTE: Begin routing CAN Bus at Moisture module and work toward flow sensor and display cable as detailed in the following steps. 1. Connect gray 4-position deutsch plug of moisture module stub with mating CAN BUS receptacle of Moisture module. 2. Connect black 4-position round cannon plug of moisture module stub with mating receptacle of Y-Splice connector of CAN Bus harness. NOTE: The CAN Bus harness resembles a Y configuration. (2) cables are connected with a Y-Splice on one end and corrugated together for several feet. Moisture module stub plugs into Y-Splice on double corrugated end. 3. Route CAN Bus labeled To Flow Sensor up clean grain elevator to flow sensor. Flow sensor will plug into light-colored connector of Y-Splice installed on CAN Bus. 4. Route CAN Bus labeled To Speed Module to area under cab where Speed Sensor module is located. Follow same route forward as elevator speed cable that was routed in a previous section. NOTE: If corrugation that couples separate CAN Bus leads together is interfering with installation, cut away corrugation as necessary to allow for more flexibility with CAN Bus routing. 5. Connect CAN Bus harness to display cable. Black 4-position round cannon plug of display cable mates with black 4-position receptacle of Y-Splice on CAN Bus. 6. Connect black 4-position round plug of speed module stub to remaining light-colored 4-position receptacle of Y-Splice on CAN Bus. 7. Connect gray 4-position plug of speed module stub with mating CAN BUS receptacle of Speed Sensor module. 8. Secure cables neatly under cab using provided zip ties to keep cables clear of moving parts. 32 December 2009 Rev B

33 9. Route EMU power cable as follows: a. Connect 2-socket tower connector of EMU power cable to mating connector of Moisture module. b. Route opposite end of power cable toward battery that is located on right side of machine a few feet behind clean grain elevator. Secure cable with zip ties where possible as shown in Figure 32. EMU Power Cable Figure 32. EMU power cable routing c. Connect fused power wire to positive post of battery. d. Connect ground wire to a chassis ground stud. See Figure 33. Check for 12-volt nominal power across power and ground terminals. CAUTION: Do not connect ground wire of EMU power cable to negative post of battery. When combine master shutoff switch is open, negative post of battery is disconnected from frame. Damage to Ag Leader components will occur if an attempt is made to start combine with master shutoff switch open. PN: December 2009 Rev B 33

34 Master shutoff switch Ground wire Power wire Figure 33. EMU power cable installed Final Inspection Installation is complete. Walk around combine to verify the following: All cable connections have been made. Excess cable has been tied out of way, to avoid interference All tools have been removed from combine. All fasteners are tight 34 December 2009 Rev B

35 Operational Checkout An operational checkout cannot be performed until a harvest configuration has been created and activated. Refer to Quick Reference Sheet (see instruction kit) or Operator s Manual for instructions. Step-by-Step Procedure 1. Press and release power button. 2. Create and activate a harvest configuration. a. Refer to Quick Reference Sheet and/or Operator s Manual. 3. Verify CAN modules are powered and communicating. a. Each module has an LED indicator. It should flash green. b. Flow sensor LED is located on load cell. Most flow sensors have a hole in housing that enables viewing LED without removing sensor. c. The following modules should be listed as CAN devices within the display: 239 SPEED MODULE 240 FLOW SENSOR 244 MOISTURE MODULE 4. Verify the following analog input signals (a, b & c can be verified at the RUN screen, but (d) must be verified through the DIAGNOSTIC screen): a. ELEVATOR SPEED (RPM) signal. 1. Elevator speed should register zero with separator off. 2. Engage separator and header. Display should register RPM value. At full throttle, elevator speed is approximately 425 RPM +/- 50. b. GROUND SPEED (MPH) signal. 1. Ground speed should register zero with combine at rest. 2. Move combine slowly. Display should register MPH value at low speeds (below 1 MPH). NOTE: If using wheels as primary speed sensor, ground speed reading on display may not agree with combine readout until system has been calibrated. c. HEADER HEIGHT (%) signal 1. Raise and lower header. Header height % should increase and decrease respectively. d. TEMPERATURE (C) signal. 1. Temperature in Celsius should be displayed as a value other than zero. Accuracy is not important, as it will be calibrated later. PN: December 2009 Rev B 35

36 Revision History Date Revision Initials Changes Feb 2009 A SLH - Production release - Changed display cable Dec 2009 B SLH - Changed moisture sensor and moisture module 36 December 2009 Rev B