The Material Master Advantage

Transcription

1 Material MasterTM

2 The Material Master Advantage Built for easy access and user-friendly discharging of semi-bulk material. Dust tight Sure-Seal and Seal-Master systems provide 100% dust control. Flow-Master Massaging System assures a complete product discharge. Thoughtful engineering, high-quality components, value-added features that s Material Master. Known for the highest quality container and drum discharging systems, Material Transfer extends these standards into Bulk Bag Discharging Systems with Material Master. Designed to withstand the rigorous demands associated with bulk material processes, Material Master is engineered to deliver safe, dust-tight discharge of bulk bags in a full range of bag sizes. Available in custom-engineered designs, Material Master incorporates exclusive design features that deliver positive product flow, whether you re dealing with free flowing pellets or difficult, easily compacted powders. The Material Master modular design, together with rugged carbon or stainless steel construction, assures you years of dependable, easily upgraded use for maximum return on your investment.

3 Seal-Master & Sure-Seal System Operation Step 1 Operator loads a bag into the bulk bag discharger. The bottom of the bulk bag is supported by a discharge pan for operator safety. Step 2 The operator opens the Seal-Master dust-tight spout access chamber doors. Step 3 The operator accesses the discharge spout of the bag through the opening in the clamp ring, then places the bulk bag discharge spout and liner (if applicable) over the outside diameter of the discharge spool. Step 4 The operator turns a selector switch, activating the Sure- Seal pneumatic spout clamp system. Twin pneumatic cylinders lower the clamp ring and seal against the top of the spool, creating a dust-tight seal. The operator then unties the bag discharge spout. Step 5 With the discharge spout untied, the discharge cycle begins. Step 6 The operator then closes the Seal-Master bag spout access chamber doors.

4 Take a Closer Look Heavy-Duty Construction 4" x 1/4" wall structural tube main frame, welded tubular bracing, and continuous welds for durability. Modular frame sections feature 1/2" thick round bolt flanges for operator safety and easy assembly. Flo-Lock Gate Flo-Lock gate provides complete and reliable shut off of material flow. Gate stops flow of materials in applications where iris valves, pneumatic pinch bar systems, or articulated rod type gates may jam, break, or fail to halt material flow. Ideal for partial bag discharging, it allows a partially discharged bag to be re-tied and removed from the discharger. Take a closer look. Compare bulk bag dischargers, and you ll see that Material Master excels in critical engineering features. Dollar-fordollar, feature-for-feature, Material Master is your best long-term investment for bulk bag discharging. Flo-Master Massagers Two (2) powerful pneumatic cylinders actuate two (2) heavy-duty tubular massaging frames. The massaging frames, located on opposing lower sides of the bulk bag, raise and lower the bottom of the bag, elevating and pushing material into the flow path. Massaging frames pivot on 1" diameter sh afts with pivot bearings. System includes adjustable timer controls. Dust Collection Systems: Systems are available to meet your specific application requirements. Modular Valve Stack Rugged modular Parker valves perform in applications where reliability is paramount. Valves are mounted to a common back panel, and piped with corrosionresistant stainless steel tubing.

5 Heavy Duty Construction Hoist System & E-Chain Harrington hoists set the standard for performance and reliability. Energy chain protects power and pendant cords, pendant plugs into junction box on lower frame to prevent tangles. Lifting Frame Spider-Lift design is easy to use, accepts a wide range of bag sizes, and requires less overhead clearance. Liner retainers and tensioners are available. Bag Impactors Power-Flo System breaks up clumps and promotes material flow. Modular Design Installation and field upgrades are easier and more cost-effective. This provides you with complete flexibility for future process changes. Easy To Use Material Master Bulk Bag Discharging Systems are designed to allow one person to safely load, lift, position bags and discharge material. Flo-Master, Power-Flo, Flo-Lock, Spider-Lift, Sure-Seal and Seal-Master are patent-pending features.

6 G G AUTOMATIC B SYSTEM MODE AUTO OFF MAN MANUAL Y B SURE-SEAL OPEN SEAL Available Options Vibratory Feeder We can integrate vibratory feeders at the discharge of the unloader unit to meet your process requirements. Work Platforms Custom work platforms can be provided for ergonomic access to desired operator functions. LIW/Volumetric Feeders Screw conveyors and/or feeders can be integrated with the unloader unit to meet your requirements. Infeed/Outfeed Conveyors We can provide infeed/outfeed conveyors and controls to meet your process requirements. Rotary Valve Rotary valves and discharge adapters can be integrated at the discharge of the unloader unit to meet your process requirements. System Integration Full or partial system integration is available to meet your requirements. Material Delumpers Can be integrated beneath the discharge of the unloader unit to meet your process requirements. Scale Systems Loss-in-weight or gain-inweight scale systems with fully programmed batch controllers can be provided to meet your requirements. Your Material Master Bulk Bag Discharger can be engineered and built to meet your specific requirements for production flow through. Your Material Transfer sales engineer will work closely with you to determine the optimal system solutions.

7 Material Master Bulk Bag Material Conditioner Since inventing the industries first hydraulic Bulk Bag Conditioner in 2001, Material Transfer has provided application specific bulk bag conditioning solutions for a wide range of industries. Our new patent-pending system utilizes hydraulically actuated pivoting conditioning arms and a rotary lift table to quickly, safely, and efficiently return hardened, caked, solidified, or agglomerated materials to a manageable, free-flowing state. To ensure your satisfaction, Material Transfer offers in house testing of your materials prior to equipment investment. Units are custom designed to your application requirements, and available as stand-alone designs, or integrated with our Bulk Bag Discharging System. Exclusive pivoting conditioning arm design outperforms traditional vertical compression plates Safely and efficiently returns hardened materials in bulk bags to a free-flowing state Optional touch screen operator interface Pallet jack, forklift or hoist loading designs available Industries' most robust construction and compact footprint System replaces less effective, and dangerous methods of bag conditioning, including the use of baseball bats, pipes, hammers, forklifts, and dropping bulk bags. Simply load your bulk bag into the Material Master Bulk Bag Material Conditioner, initiate the automatic conditioning cycle, then remove your properly conditioned bag.

8 Material Master TM System Options Include: Stainless steel construction to your specifications Custom finishes to your specifications Modular forklift load/unload upper frame with bag hanger Lifting frame with liner retainer and/or tensioner Clearance beneath discharge to your specifications Custom controls per your requirements Integration with new or existing equipment Frame height extensions A wide range of hoist options Integrated dust collection Also Available From Material Transfer: Container Discharging Systems Drum Discharging Systems Bag Handling Systems Lift & Dump Container Discharging Systems Lift & Dump Drum Discharging Systems Bulk Bag Filling Systems 1214 Lincoln Road PO Box 218 Allegan, MI fax LIT00178