DEVELOP OF THE PLASTICS PART DESIGN AND MANUFACTURING OF THE PRECIS INJECTION MOULD PRODUCTION OF PROTOTYPES PARTS FOR AUTOMOTIVE INDUSTRY

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1 D E S I G N M O U L D P R O D U C T I O N P R O T O T Y P E S M O U L D I N G DEVELOP OF THE PLASTICS PART DESIGN AND MANUFACTURING OF THE PRECIS INJECTION MOULD PRODUCTION OF PROTOTYPES PARTS FOR AUTOMOTIVE INDUSTRY.your stable partner for moulding production 1

2 COMPANY PROFILE: We are a dynamic and flexible manufacturer of precision injection molds with more than 20 years of experience. The company has a certified management and production process in accordance with ČSN EN ISO 9001 : 2009 For our customers, we realize the technological development of plastic parts, design and production of injection molds, testing and demonstration of mold quality and supply of prototype plastic parts. Thanks to our Know How, we are able to produce molds for: - Serial molds for visible parts of lights and interiors - Serial forms for complicated technical parts - Prototype dural moulds - Moulds s for 2K injection - Moulds for owermoulding steel parts - Special moulds for high temperature materials We provide our partners with a comprehensive service of modifications and repairs. MOTTO: Every collaboration with our customers is a commitment today and tomorrow's opportunity for the future..your stable partner for moulding production 2

3 PARAMETERS OF COMPANY : Financial turnover of the company Financial audit according methodology Bisnode and D&B D-U-N-S Number Campany owner - daily participation in company management Mold production capacity per year Average realizacedates for FOT Company management and quality certification 2.5mil EUR B YES psc week ISO 9001: 2008 Ground size of the moulds Maximal weight of the mould The maximum weight for manipulation of the transport The maximum weight of one piece inside 1000x800 mm 5000 kg 4000 kg 1000kg The number of people in the company company management project management production management CAD/CAM department quality department purcase / logistic toolmakers operators Production area Office area Production area Access by highway Access for truck 1090m2 190m2 900m2 YES / 3km to exit YES.your stable partner for moulding production 3

4 ORGANIZATION SCHEME : DIRECTOR OF COMPANY ACCOUNTING DEPARTMENT PROJECT MANAGEMENT PRODUCTION DEPARTMENT QUALITY DEPARTMENT SALES DEPARTMENT DESIGN DEPARTMENT PURCASING / LOGISTIC DEPARTMENT TOOLSHOP MOULDINGSHOP.your stable partner for moulding production 4

5 PROJECTS REALIZATION OF INJECTION MOULD : INQUIRE OFFER NOMINATION VALIDATION OF CAPACITY VALIDATION OF CUSTOMER REQUEST ORDER DFM + MFA DESIGN CONFIRMATION OF THE DESIGN PRODUCTION OF MOULD T0 OPTIMALISATION LOOP T1 SERIAL CONDITIONS OPTIMALISATION LOOP T2 SERIAL CONDITIONS CONFIRMATION FOR SERIAL PROCESS SERVICES SUPPORT.your stable partner for moulding production 5

6 PROJECT MANAGEMENT : All customer requirements are validated against possible risks and are planned in time to meet all time requirements. Project management is carried out according to VDA 6.3 standards and further to ČSN EN ISO 9001 : 2009 Each project has a nominated competent person providing a flexible response to customer requirements. To support the planning and monitoring of production processes, the company has purchased the planning and control system for Sescoi WORPLAN tools. It is a unique system of planning and monitoring the cost of the tool making process..your stable partner for moulding production 6

7 DESIGN : Software work station Producer Number of workplaces Software maintenance Moduls Application Formats Note CAD Creo 3 PTC / USA 3x Yes MFA 3D shapes Assembling Analys and desing of the molds.prt,.step,.iges,.catpart Loading all the format Rhinocers5 CAD/CAM Robert McNeel & Associates 7x No Modeling of a free surface Modeling of the technology surfaces and electrodes.iges,.step,.vda,.3dm User frendly system for generaly output about projects CAM PowerMill 2017 Delcam/Autocont 2x Yes 3axis milling 3+2axis milling Programing CAM for inserts, plates, electrodes.iges,.step Special functional for milling of the optical surfaces.your stable partner for moulding production 7

8 PRODUCTION MILLING TECHNOLOGY : CNC milling machines table (mm) travel X-Y-Z (mm) RPM of spindle system application Accuracy of the machine +/- mm Note MIKRON VCE 1200 Pro 1200x x600x Heidenhain itnc 530 Roughing, frames and platetes of the mould 0,010 cooling through spindle center DMU 105V Linear 1200x x800x Heidenhain itnc 530 HSC milling of the optical surface and difficult shape 0,010 machine with linears motors at all axis Centech XH x x500x Heidenhain itnc 530 HSC milling of the optical surface and hight precision insets 0,005 compesation system for hight accuracy Cuttin GraphiteMill CT FAGOR 8055Power HSC miling of graphites electrodes 0,005 Vacuum system.your stable partner for moulding production 8

9 HSC MILLING OF OPTICAL SURFACES :.your stable partner for moulding production 9

10 PRODUCTION EDM TECHNOLOGY : EDM production space (mm) travel X-Y-Z (mm) system application Die sinker EDM Oscarmax S500 C- axis EROWA ITRI Hight accuracy machine for universal shape all sizes accuracy of the machine +/- mm 0,010 Note ATC for 20psc. electodes very stable automat proces Wire cut EDM Accutex AL 500SA Accutex Hight accuracy machine for universal shape all sizes 0,005 AWT head for automatic wirethreading proces Machine with linear motors and linear scales.your stable partner for moulding production 10

11 ELECTRODES AND EDM PROCESS :.your stable partner for moulding production 11

12 QUALITY DEPARTMENT : Quality standart cetificated according ČSN EN ISO 9001 : Air-conditioned measuring laboratory - 3D CMM Aberlink Axiom too HS 900 CNC 3+2axis - Measurements based on 3D data and evaluation of deviation from the shape - Measurement by basic circuit elements and spatial and evaluation - Measurement according RPS points - Calibrating the used gauges.your stable partner for moulding production 12

13 ASSEMBLY OF THE MOULDS :.your stable partner for moulding production 13

14 TESTING OF THE MOULDS AND INJECTION OF THE PLASTIC PARTS Injection machine Size of the clamping plate mm Limit width betweem guidings line mm Min./max. height of the mold mm Max.weigh t of the mold T Optimal volume of the plastic PS/gr. Injection screw dia. mm Maximal injection press bar. Engel VC TECH 750x /600 1, Engel ES HL 1050x /850 3, Heating units: 6x Tooltemp max.mold temp C, Cooling device: wather 10 0 C, Drying equipments: 3x DEGA.your stable partner for moulding production 14

15 TESTING OF THE MOULDS AND INJECTION OF THE PLASTIC PARTS.your stable partner for moulding production 15

16 MOULDS :.your stable partner for moulding production 16

17 MOULDS :.your stable partner for moulding production 17

18 MOULDS :.your stable partner for moulding production 18

19 MOULDS : :.your stable partner for moulding production 19

20 SAMPLES PARTS OF THE REFLECTORS - VISUAL PARTS:.your stable partner for moulding production 20

21 SAMPLES PARTS OF THE REFLECTORS - VISUAL PARTS:.your stable partner for moulding production 21

22 SAMPLES PARTS :.your stable partner for moulding production 22

23 SAMPLES PARTS OF THE REFLECTORS TECHNICAL PARTS:.your stable partner for moulding production 23

24 CONTACT / ARRIVAL : Adress of plant : Žatčany 60, ZIP Code : Direction from BRNO to BRATISLAVA motorway D2 Exit Blučina / Slavkov direction Slavkov Sales departures: obchod@gamartis.cz Production: vyroba@gamartis.cz Administration: info@gamartis.cz your stable partner for moulding production 24

25 For any questions, we are always available. Thank you for your attention Created by: Bedrich Tkany Date: Nov.08 th your stable partner for moulding production 25