MODU-FLEX SERIES 83 Modular C Conveyor S Systems Automation & & M Modular Components, IInc.

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1 MODU-FLEX SERIES Modular Conveyor Systems Automation & Modular Components, Inc.

2 The Most Flexible Modular System Yet. M0DU-FLEX SERIES Modu-Flex is our most flexible modular system yet. It was developed around an exclusive chain designed for AMC. This multi-flex chain design is capable of a tight, 150 mm corner radius. The conveyor will carry product up to 202 kg (445 lbs) and speeds up to 49 m/min (160 ft/min). Parts can be palletized or conveyed directly on the chain top. Like all AMC s proven performance systems, the Modu-Flex includes our standard 3-year warranty. Dual Lane Modu-Flex: A dual lane Modu-Flex conveyor system for tray handling of parts. 2

3 Stops can be easily positioned anywhere along the conveyor track sections. The simple, yet robust design, allows for maximum durability with a minimum amount of moving parts. Stops are also available for non-palletized products. s are constructed with a thermoplastic base for maximum compatibility with AMC s standard chain and your manufacturing environment. s have locator bushings, sensor tags, and provisions for pallet stops. The 6.4 mm thick cast aluminum tooling plate allows for sufficient support of your fixture and part. Tooling plates are available in a variety of sizes. Lift, Locate & Clamps lift the pallet 1.6 mm off the top of chain while accurately locating the pallet position by the locating pins and bushings. The pallet is solidly clamped to eliminate vertical pallet movement. Quik Rail AMC s continued leadership of innovation is reflected with our Quik Rail pallet/part guide rail system. Installation and change over time is dramatically reduced since all adjustments can be made without any hand tools. See page 12 for additional information. Modu-Con 2/C & Modu-Flex: Utilization of both the AMC Modu-Con 2/C dual lane conveyor and the Modu-Flex single lane conveyor to allow for center access to the Modu-Flex pallet. 3

4 Transport Media AMC s Modu-Flex has six (6) transport media styles available that support various load ratings and applications. The new generation chain material which is used in the manufacture of this chain, has reduced contamination from powdering associated with other chain manufacturers. Choose the media that best suits your needs or integrate them together for your specific requirements. Each transport media has seven different types of chain material from which to choose. When selecting your transport media, it is important to keep in mind what type of material would best suit your application. Chain may be purchased in 3 meter increments pre-assembled by AMC. It is also possible to purchase chain as individual links to use in any combination available. Chain links may be purchased and assembled as one continuous chain by AMC or they may be assembled yourself. When having AMC assemble your chain, it is necessary to specify the spacing interval of each link needed. This would apply when using Grip-Top and Cleated Chain. See page 7 for special sequence ordering information. Low Back Pressure and Side-Grip Chain are normally assembled as continuous links, although they may be used periodically along the length of chain. Flat-Top Grip-Top Side-Grip Low Back Pressure Cleated 4

5 Transport Media Flat-Top Chain: Flat-Top Chain is used for general conveyance of pallets or products. The chain was designed exclusively by AMC to minimize gaps between links and provide a smooth, continuous surface. Stainless steel connecting pins are used for greater strength and corrosion resistance. Flat-Top Chain can be used in horizontal conveyors and inclined conveyors up to 5º. Flat-Top Chain has an operating temperature range of -40ºC to 82ºC. (-40ºF to 180ºF) Grip-Top Chain: Grip-Top Chain is used in applications where the conveyor is on a 5º incline/decline or more. It prevents product or pallet slippage on the chain by using high friction elastomeric strips that are molded into the chain links. Grip-Top Chain can be used in every link of chain, or spaced as the application requires. Inclines up to 45º can be accommodated depending on the pallet length or product center of gravity. Grip-Top Chain has an operating temperature range of -40ºC to 82ºC. (-40ºF to 180ºF) Flow 25.4 Pitch 42.4 Flat-Top Chain Material Assembled Chain Chain Link Chain (meter) (each) Connecting Pin New Generation C C Anti-Static C C Electro-Static Dissipative C C Chemical Resistant C C C Ultra-Violet C C Heat Stabilized C C Flame Retardant C C Note: Flat-Top Chain Order assembled chain in 3 meter increments. Grip-Top Chain Flow 25.4 Pitch 42.4 Grip-Top Chain Material Assembled Chain Chain Link Chain (meter) (each) Connecting Pin New Generation C C C Note: Order assembled chain in 3 meter increments. Consult factory for other available chain materials

6 Transport Media Side-Grip Chain : Side-Grip Chain incorporates D shaped gripper attachments on each chain link. This chain provides the ability to elevate or lower products from directly vertical to horizontal, or any angle in between. This is done by using two conveyors on edge, side by side, with grippers facing each other. Side-Grip Chain grippers gently hold the product without crushing it. The gripper attachments are made from a specially formulated black elastomer to a durometer of 45 Shore A. For applications requiring a harder gripper, 60 Shore A is also available. Side-Grip Chain has an operating temperature range of -40ºC to 82ºC. (-40ºF to 180ºF) Low Back Pressure Chain : Low Back Pressure Chain is used only in horizontal, or nearly horizontal conveyors where accumulation of the product is done. This type of chain incorporates a flat surface of free spinning rollers. The chain offers the lowest possible friction between the pallets or product and the chain. The extremely low friction coefficient of 0.07 protects the product by reducing backline pressure while accumulating. Low Back Pressure Chain has an operating temperature range of -40ºC to 82ºC. (40ºF to 180ºF) Side-Grip Chain R 9.4 Flow Pitch Side-Grip Chain Material Assembled Chain Chain Link Chain (meter) (each) Connecting Pin New Generation C C C Note: Order assembled chain in 3 meter increments. Consult factory for other available chain materials. Low Back Pressure Chain Flow Pitch DIA. Low Back Pressure Chain Material Assembled Chain Chain Link Chain (meter) (each) Connecting Pin New Generation C C C Note: Order assembled chain in 3 meter increments. Consult factory for other available chain materials

7 Transport Media Cleated Chain : Cleated Chain can be used for elevating product on a very steep incline (45º or more). It can also be used to maintain separation between the products being conveyed. Cleated chain cannot be used with the Carousel or Combo Drive systems. Cleated Chain has integrally molded cleats. The cleated links can be placed every link, or spaced at intervals with other chain types as the application requires. The cleats are available in 15 mm or 30 mm heights. Cleated Chain - 15 mm Flow 25.4 Pitch 42.4 Cleated Chain - 30 mm Flow Cleated Chain has an operating temperature range of -40ºC to 82ºC. (40ºF to 180ºF) Special sequence chain is supplied in 3 meter lengths, or the nearest multiple of your sequence less than 3 meters. There are 120 links in 3 meters of chain. No more than three (3) different link types may be combined in a sequence. Consult AMC for sequences of more than three (3) chain types. Note: 25.4 Pitch Chain Ordering Information Cleated Chain Material Assembled Chain Chain Link Chain (meter) (each) Connecting Pin 15 mm New Generation C C C mm New Generation C C C Order assembled chain in 3 meter increments. Consult factory for other available chain materials. Special Sequence Chain C # Links in each Succession Each Link Type # Links in each Succession Each Link Type Example: C

8 Leg Assemblies Leg assemblies serve to support track sections and corners. Legs are typically located where adjoining track sections or corners meet. Track Section Leg Assembly Legs mount to horizontal or sloped tracks via a track connecting plate. MFLT AMC s Dual Lane Leg Assembly track configuration utilizes the leg assembly with a cross beam which supports both tracks as shown. Sloping Track Section Leg Assembly MFLTS Height = T.O.C mm Example: MFLT0217 Height = T.O.C mm Example: MFLTS0204 Standard 451 Min. 419 Min. TOC Track Section Leg Parts Leg Base Assembly Leg Extrusion (T.O.C mm) 750 MM End Cap Leg Bracket Leg Bracket Hardware Kit HDW Standard 451 Min. 419 Min. TOC 30 Sloping Track Section Leg Parts Leg Base Assembly Leg Extrusion (T.O.C mm) 750 MM End Cap Leg Bracket Leg Bracket Hardware Kit HDW 417 Min. TOC Dual Lane Leg Assembly MFLDL Height = T.O.C mm Example: MFLCPF0228 Dual Lane Leg Parts Leg Base Assembly Leg Extrusion (T.O.C mm) 781 MM Spreader Plate Plate Hardware Kit HDW 8

9 Leg Assemblies Leg assemblies are constructed of robust 76 mm x 76 mm extruded aluminum. This aluminum slips into a cast aluminum housing that can be lagged to your floor through 11 mm diameter holes. Leg assemblies are equipped with +/- 20 mm height adjustment capabilities. Drive Side Mount Leg Assembly MFLDS All Corner Drives require a Corner Drive Leg Example: MFLDS0203 Assembly which has extruded angle brackets to support the drive assembly. This leg assembly is different from the Drive Side Mount Leg Assembly. The drive configuration for your application must be taken into account when choosing the appropriate leg assembly. Drive legs are mounted to the track using banjo fasteners. Height = T.O.C mm Min. 419 Min. TOC Drive Side Mount Leg Parts Leg Base Assembly Leg Extrusion (T.O.C mm) 781 MM Banjo Assembly Min. TOC 187 Min. Corner Drive Leg Assembly MFLCD Height = T.O.C mm Example: MFLCD0162 Corner Drive Leg Parts Leg Base Assembly Leg Extrusion (T.O.C mm) 750 MM Bracket Bracket Hardware Kit HDW NOTE: All leg assemblies must be ordered separately. Legs are not included with any other assemblies. 9

10 Track Straight track sections are provided uncut in 1500 or 3000 mm lengths. They are also available in special lengths as described. The UHMW-PE wearstrips can be ordered assembled to the track or separately. The track section beam is manufactured from 6061-T6 Aluminum Extrusion with two (2) t-slots per side. Each t-slot is designed with the AMC Spring Lock feature which holds fastened components in place with tension similar to a lock washer. The interior t-slot is to accommodate the Track Splice Kit for joining another track section, corner, drive, or idler to the section of beam. Track Beam w/ Wearstrip When installing a UHMW-PE wearstrip to the track beam, the wearstrip must be attached to the beam at the lead-in end of chain flow. Consult factory for other materials available. Track Splice Kit The Track Splice Kit is used for joining two (2) sections of extruded track beam. The unique Spring Lock feature of the t-slot holds all fasteners in tension. This also eliminates the possibility of components loosening from vibration. The interior joining location allows additional mounting space on outside surfaces of the track profile. MFTSK - Track Splice Kit Splice Kit MFTSK Wearstrip mm Track Beam mm Track Beam mm Track Beam w/ Wearstrip mm MFTRK1500 Track Beam w/ Wearstrip mm MFTRK3000 Special Track Length Track Beam w/ Wearstrip MFTRK Track Beam Wearstrip Fastener Note: Maximum length 3000 mm. 10

11 Typical Track Section This drawing illustrates the typical cross-section of the AMC Modu-Flex track section with wearstrips installed and an optional leg assembly shown. With two (2) t-slots available per side, any combination of product guides can be installed TYP Wearstrip TOC (Flat Top Shown) Track Beam Track Section Leg Assy (Optional) Typical Conveyor Cross-Section A typical cross section of AMC Modu-Flex conveyor system can be supplied fully assembled with or without product guides. The Guide Bracket and Quik-Rail components can be used with AMC s standard pallet assemblies or any product that has a fixed width of less than 152 mm. Additional guiding arrangements are available per your special needs MIN. 1.6 Clear MM Assy See Page Track Assy See Page 10 "Quik-Rail" Wearstrip Part # "Quik-Rail" Guide Part # "Quik-Loc" Bracket Assy Part # TOC (Flat Top Shown) Leg Assy See Page

12 Product Guide Bracket The Quik-Loc adjustable Product Guide Bracket allows for width adjustment from 25 mm to 170 mm, and height adjustment from 14 mm to 52 mm without the use of hand tools. The Product Guide Bracket twist locks to the track into either of the t-slots, depending on the height of your product. The guide rail snaps into the end of the adjusting bar and is secured by tightening the bar. This causes a clamping action with the dovetail section on the guide rail. The horizontal adjusting bar will then slide in and out of the bracket to accommodate the desired product opening. It can then be locked into place with a hand knob for easy adjustment. A maximum of 1 meter spacing is recommended between Guide Brackets. Guide Bracket The Quik-Loc Guide Bracket is for use with the AMC standard 150 mm pallet base, with tooling plate widths from 150 mm to 300 mm. Products less than 150 mm in width may also be guided using these fixed width brackets. The Guide Bracket twist-locks into the upper t-slot of the track. The guide rail then snaps down onto the bracket and is locked in place with a hand knob for quick setup "Quik-Rail" w/ Wearstrip Optional Wearstrip Locations Max. 170 Max Product MM Shown "Quik-Rail" Wearstrip Part # "Quik-Rail" Part # Assembly "Quik-Loc" Adjustable Product Guide Bracket Assy Part #MFPRGBA Product Guide Bracket MFPRGBA Parts Bracket Adjustment Shaft Guide Clip w/ Bolt Hand Knob Quik-Rail Quik-Rail Wearstrip Note: "Quik-Rail" Wearstrip Part # "Quik-Rail" Part # Assembly The Quik-Rail is provided in 3 meter lengths. Top of Chain "Quik-Loc" Guide Bracket Assy Part #MFPAGB Guide Bracket MFPAGB Parts Bracket Hand Knob Quik-Rail Quik-Rail Wearstrip Note: The Quik-Rail is provided in 3 meter lengths. A maximum of 1 meter spacing is recommended between Guide Brackets. 12

13 Horizontal Product & Guide Sets All horizontal corners (disk-style and non-disk style) require the appropriate corner guide assemblies. AMC s Quik-Rail is standard with these guides and can be purchased separately Standard Product/ Guide Bend Radius (Special Product/ Guide - Specify Y Radius) Radius "A" (Track) See Product Guide Bracket on page 12 for maximum product width capability "Quik-Rail" w/ Wearstrip Standard Product/ Guide Bend Radius (Special Product/ Guide - Specify X Radius) Standard Horizontal Guide Angle Corner Disk 500mm Radius A 650mm Radius A 15º MFPAGHCD015 MFPAGH MFPAGH º MFPAGHCD030 MFPAGH MFPAGH º MFPAGHCD045 MFPAGH MFPAGH º MFPAGHCD060 MFPAGH MFPAGH º MFPAGHCD090 MFPAGH MFPAGH º MFPAGHCD180 N/A N/A Note: All vertical corners require the appropriate product or pallet guides. AMC s Quik-Rail has standard bends and will accommodate various product widths. See page 12 for appropriate brackets. See page for track profiles and dimensions. Part number is for set of inside and outside guides. Wearstrip and mounting brackets sold separately. Vertical Product & Guide Sets Product/ Guide Vertical Bend Inside Track Vertical Bend Guide Bracket Special Horizontal Product/ Guide Ordering Information for 500 mm & 650 mm Track Radii: Typ. MFPRGH _ X Radius Special Corner Disk Guide MFPRGHCD _ Note: X Radius Example: MFPRGH MFPRGHCD Product/ Guide Vertical Bend Outside Track Vertical Bend Inverted Y Radius Y Radius Vertical Product/ Guide Angle Uphill 500mm Radius Downhill 500mm Radius Uphill 650mm Radius Downhill 650mm Radius 5º MFPGVU MFPGVD MFPGVU MFPGVD º MFPGVU MFPGVD MFPGVU MFPGVD Angle Typ. Angle For ordering special Guides for widths other than standard. Note: Part number is for a set of identical guides used in adjacent mounting. 13

14 Single Corner Disk Assembly Single Corner Disks are used in systems that utilize AMC s Carousel Drive or 180º Corner Drive. Only an upper disk is supplied since the carousel concept utilizes upper chain only. Single Corner Disk Assemblies are provided with UHMW-PE chain guides, track mounting kits, and disk covers. Chain must be ordered separately. Legs are not required for corner disks. Five standard bend angles are available. Corner disks have a tapered roller bearing assembly to minimize friction between chain and disks. This bearing assembly is a sealed unit that requires no scheduled maintenance. R TOC R End of Track Center of Chain MFCDS º Single Corner Disk Ass y MFCDS _ MFCDS030-30º MFCDS045-45º Angle Example: MFCDS090 MFCDS060-60º MFCDS090-90º 14

15 Dual Corner Disk Assembly Dual Corner Disk Assemblies are used with AMC s standard drives that are equipped with an upper chain path along with a return path on the lower side. R174.6 R Dual Corner Disk Assemblies are provided with UHMW-PE chain guides, track mounting kits, and disk covers. Chain must be ordered separately. Legs are not required for corner disks. Five standard bend angles are available. Corner disks have a tapered roller bearing assembly to minimize friction between chain and disks. This bearing assembly is a sealed unit that requires no scheduled maintenance TOC End of Track Center of Chain MFCDD º Dual Corner Disk Ass y MFCDD _ MFCDD030-30º MFCDD045-45º Angle Example: MFCDD090 MFCDD060-60º MFCDD090-90º 15

16 Horizontal Corner Assembly Horizontal Corner Assemblies are bent in the standard angles shown. When your system needs to change direction, while maintaining a consistent horizontal plane, these corners eliminate the need for a corner disk assembly. The friction levels will be higher, therefore you will need to consult with AMC s sales engineers to verify your system s loading and configuration. 15º Horizontal Corner Assembly mm Radius R º R The 500 mm bend radius allows for a tight corner turn. UHMW-PE chain guides are provided along with spreaders that join the two half track profiles together. This unique construction allows for the tightest corner assembly on the market. 45º MFCH º MFCH º 60º 85.9 R R 500 MFCH º MFCH º 500 mm Radius Horizontal Corner Ass y 90º 85.9 MFCH500 _ R 500 Angle Example: MFCH MFCH º 16

17 Horizontal Corner Assembly Horizontal Corner Assemblies are bent in the standard angles shown. When your system needs to change direction, while maintaining a consistent horizontal plane, these corners eliminate the need for a corner disk assembly. 15º Horizontal Corner Assembly mm Radius º 85.9 The 650 mm bend radius of this Horizontal Corner Assembly will have a reduced friction level compared to the 500 mm radius corner assemblies. R 650 R 650 Five standard bend angles are available to provide the flexibility that you may require. UHMW-PE chain guides are provided along with spreaders that join the two half track profiles together. This unique construction allows for the tightest corner assembly on the market. 45º MFCH º MFCH º º R 650 R MFCH º MFCH º 650 mm Radius Horizontal Corner Ass y 90º 85.9 MFCH650 _ R 650 Angle Example: MFCH MFCH º 17

18 Vertical Corner Assembly Vertical Corner Assemblies allow pallets or product to travel from a horizontal plane to an incline then to another horizontal plane. The arrangement is reversed when coming back down again. This flexibility allows elevation changes while minimizing your system configuration costs. Vertical corners take advantage of AMC s innovative half track profile joined by spreaders. 5º Vertical Corner Assembly mm Radius R º R Six standard bend angles provide the flexibility for your special application. UHMW-PE chain guides are provided along with spreaders that join the two half track profiles together. This unique construction allows for the tightest corner assembly on the market. 30º MFCV º MFCV º º 76.2 Tracks can be inverted to accomodate multiple configurations. R 500 R 500 MFCV º MFCV º 500 mm Radius Vertical Corner Ass y 60º º 76.2 MFCV500 _ R 500 R 500 Angle Example: MFCV MFCV º MFCV º 18

19 Vertical Corner Assembly The 650 mm radius Vertical Corner Assemblies are available in six bend radii similar to the 500 mm radius corners. Friction levels are lower in the 650 mm corner. AMC recommends contacting our application engineers to discuss your incline configurations in order to optimizing our product potential while minimizing your costs. 5º Vertical Corner Assembly mm Radius R º R UHMW-PE chain guides are provided along with spreaders that join the two half track profiles together. This unique construction allows for the tightest corner assembly on the market. MFCV º MFCV º Tracks can be inverted to accomodate multiple configurations. 30º º 76.2 R 650 R 650 MFCV º MFCV º 650 mm Radius Vertical Corner Ass y 60º º 76.2 MFCV650 _ R 650 R 650 Angle Example: MFCV MFCV º MFCV º 19

20 150 mm The Modu-Flex pallet serves as a carrier for workpiece flow around the conveyor system. Combined with fixturing, it serves to hold the workpiece for processing through workstations. s are constructed using a thermoplastic base and a precision cast aluminum tooling plate. This allows for minimal friction levels between the pallet and chain. By using various tooling plates, you can create pallets in a variety of sizes. Optional tooling plate machining can be provided by AMC for your application. Consult factory. Sensor Target 2-Places (Farside) Note: Base Size 150 mm #10-32 x.50 FHCS 2-Places mm mm s Register Bushing 2-Places 152 Sq. R28.7 Note: Linear Dimensions for Bushings are +/ mm Sq Tooling Plate #10-32 x 1.00 SHCS 2-Places Weight = 0.8 kgs. Two (2) locating bushings are used to accurately locate the pallet at workstations. Sensor tags, located in two places on the bottom, serve to monitor pallet presence. Tooling plates are available in a variety of sizes ranging from 150 mm to 300 mm. Rectangular designs are available and include corner bumpers. C A B Sq. C A 7.9 MFPAL Length Width Example: MFPAL Standard Size (mm) Width or A B C Weight Length (kgs) Note: See 150 mm for all other dimensions. 20

21 Stop stops are used to stop pallets at workstations. They also serve to control pallet traffic and evenly distribute the pallets around the system. stops can easily be positioned along the track sections and mounted on either side of the track to stop the pallet on the leading or trailing edge º This stop unit utilizes a double acting cylinder. Should air pressure be lost while the stop is in the up position, the stop mechanism will lock in this position, thereby restricting pallet flow. The pallet stop shown will work with all pallet sizes from 150 mm to 300 mm. stops are also available with optional magnetic pistons for motion sensing. (See ordering information.) Mounting hardware included Top of Chain Port Location (Fittings not Included) 61.2 Flow Min Idle Base 38 C/L of Upper t-slot in Track 29.2 Stop Assy Lift, Locate, & Clamp (See Page 25) Lift and Clamp Station Note: 150 mm Shown Technical Information - Stop Loading Capacity (kgs.): 34 at 414 kpa Cylinder (Double Acting): Bore (mm): 28.5 Stroke (mm): 15.8 Ports: 1/8-27 N.P.T.F. Max. Operating Pressure (kpa): 1034 Stop MFPAS MFPAS-M Magnetic Piston Option 21

22 Product Stop Product stops are recommended for stopping and metering your special product moving on a horizontal plane. They are also used to stop and guide pallets or product when a shuttle is used. The blade serves as a stop and guide so that your product or AMC standard pallet can be pushed to the adjacent conveyor. Mounting fasteners included. Center of Chain Port Location A Stroke 12mm Sensor Provision for Home and End of Stroke (Sensors not Supplied by AMC) A Section A-A Product Stop Part #MFPRS127 (For Product or Metering) Flow Sq. Shown Max. Tooling Plate Going 1.3 Clear Chain Product Stop Mounting Bracket Part #MFPRSB (Ordered Separately) Note: Right Hand Shown Product Stop Technical Information - Product Stop Loading Capacity (kgs.): 34 at 414 kpa Cylinder (Double Acting): Bore (mm): 28.5 Stroke (mm): 127 Ports: 1/8-27 N.P.T.F. Max. Operating Pressure (kpa): 1034 MFPRS127 _ Right (R) or Left (L) Direction Example: MFPRS127R Mounting Bracket - MFPRSB 22

23 Balloon Stop Balloon Stops are utilized when a continuous flow of product needs to be halted, but they cannot be separated by a metering stop entered in between the product. The adjustable pneumatic Balloon Stop allows for quick width changeover adjustment. A regulator and gauge is provided so you can adjust the holding pressure to suit your needs. Special lengths are available. Please consult factory Min. Center of Track Max. 5.9 Max. Expansion 39.7 Technical Information - Balloon Stop Cylinder (Double Acting): Stroke (mm): 7.1 Ports: 1/8-27 N.P.T.F. Max. Operating Pressure (kpa): 207 Balloon Stop MFBS Top of Chain 52.1 Max. Air Regulator With Gage Min. Maximum Height Set-Up 1.5 Min. Clear Minimum Height Set-Up 23

24 Shuttle Shuttles are used to move product or pallets from one lane of conveyor to another, operating parallel or perpendicular to it. The standard 2-Position Shuttle will travel 205 mm. This travel allows for a standard AMC 150 mm width pallet to be shuttled 203 mm onto a parallel or perpendicular conveyor while still utilizing Quik-Rail pallet guides. It is recommended that a pre-stop be placed upstream from the Shuttle station so that product or pallets are metered separately. This will prevent possible damage to your product or the shuttle device. Special strokes are available. Please consult factory. Product Stop MFPRS127 (Used as Meter) See Page Stroke Flow Flow Mounting hardware included Technical Information - Shuttle Cylinder (Double Acting): Bore (mm): 25 Stroke (mm): 250 max. Ports: M5 x.08 Max. Operating Pressure (kpa): 1000 Shuttle Assembly MFSH Clear Stroke C.D Sq. Bridge Assembly (Parallel Conveyors) MFBRPAR Mounting Bracket Included Shuttle MFSH250 _ Right (R) or Left (L) Direction Example: MFSH250R Going Shuttle Accessories: Bridge Assembly: Parallel Conveyors Perpendicular Conveyors Fixed Product Stop: Product or Coming Note: Right Hand Shown MFBRPAR MFBRPER MFFPRS 24

25 Lift, Locate & Clamp AMC s compact, yet robust Lift, Locate & Clamp accurately locates pallets. The unit contains two locating pins which locate the bushings within the pallet. Note that the locators do not extend through the pallet tooling plate which allows you to maximize your fixture flexibility. Once the pallet is located, the same vertical motion continues until the pallet is rigidly clamped against stops that are integral to the unit. Repeatability of pallet bushing position is +/-.13mm when clamped. Two Stops should be used with each Lift, Locate & Clamp; one for pre-stop and one for in-station. presence sensors are required at pre-stop and in-station positions. Sensors for pallet presence and lift position are not included. Hi-Lift and Tunnel Lift styles are also available; please consult factory. Sensor bracket is not included with the magnetic piston option. Mounting hardware included. Technical Information - Lift, Locate & Clamp Cylinder (Double Acting): Bore (mm): 34.9 Stroke (mm): 25.4 Ports: 1/8-27 N.P.T.F. Max. Operating Pressure (kpa): Clamped Round Locator Top of Chain 16.3 Clamp Stroke Sensor Bracket Accepts 2-12MM Sensors Lift, Locate & Clamp MFLLC MFLLC-M Magnetic Piston Option 26.9 Sensor Track Magnetic Piston Option Port Location Diamond Locator 1.5 Lift Optional Accessory: MFPASB Sensor Bracket for Present (12mm) 25

26 End of Line LIne Drive End of Line Drives can be used for straight running, side-flexing, and carousel (race track) conveyor configurations. This type of drive can also be referred to as an over/under style, because the chain rides in both the upper (carry side) and lower level (return side) of the extrusion. Several drive configurations are available. Direct Drive (no overload clutch), requires an electronic load detector provided by AMC. An option to the direct drive is to use an overload clutch between the drive and the reducer. This drive option eliminates the need for the overload detector. See page MIN End of Track R Flow A parallel drive configuration, driven by the same motor, using one motor, is also possible by utilizing an extended shaft. Drive and system loading need to be taken into consideration for these configurations. DC Motors and European Voltages are available upon request. MFDS10DR - Right Side Mount Drive Motor Down End of Line Drive MFDS Chain Speed Motor Mounting Position Example: MFDS10DR Chain Motor Load Speed HP Watt F.L. Capacity* (m/min) AMPS (kgs) 10 1/ / / / / / / / / / / / / / Additional Specifications for all Drive Sizes Motor Volts PH HZ Motor RPM Frame / C * Note: Load ratings are based on straight, horizontal conveyors with standard NG Flat-Top Chain. Contact AMC for verification of drive loading on conveyors with turns and/or inclines. 26

27 End of Line LIne Drive Six (6) motor mounting configurations are available: side mount left with motor down, up, or horizontal, and side mount right with motor down, up, or horizontal. Side mount (direct drive) units require less maintenance because they eliminate using components such as drive chain, sprockets, and tensioners. Drive units come preassembled. Standard features include: high efficiency inverter duty motors, reducers with Viton seals, and synthetic lubricant for cooler running and greater longevity. Drive legs are ordered separately. See page 9. MFDS10DL - Left Side Mount Drive Motor Down MFDS10DR - Right Side Mount Drive Motor Down MFDS10UL - Left Side Mount Drive Motor Up MFDS10UR - Right Side Mount Drive Motor Up MFDS10HL - Left Side Mount Drive Motor Horizontal MFDS10HR - Right Side Mount Drive Motor Horizontal 27

28 Carousel Drive The Carousel Drive can be used for side-flexing and carousel (race track) conveyor configurations. The chain travels in the upper level (carry side) of the extrusion only. End of Track End of Track 98.6 Several drive configurations are available. Direct Drive (no overload clutch), requires an electronic load detector provided by AMC. An option to the direct drive is to use an overload clutch between the drive and the reducer. This option eliminates the need for the overload detector, but it may not be as sensitive as an electronic overload for detecting conveyor chain jams. See page 33. R Flow A parallel drive configuration, using one motor, is also possible by utilizing an extended shaft. Drive and system loading need to be taken into consideration for these configurations. In the event that one drive cannot pull the full load, AMC recommends that you do not use two drives in tandem due to balancing requirements. We recommend using End of Line Drives and Idlers if multiple drives are needed. DC Motors and European Voltages are available upon request. MFCAS10DR - Right Side Mount Drive Motor Down Chain Motor Load Speed HP Watt F.L. Capacity* (m/min) AMPS (kgs) 10 1/ / / / / / / / / / / / / / Carousel Drive MFCAS Chain Speed Motor Mounting Position Example: MFCAS10DR Additional Specifications for all Drive Sizes Motor Volts PH HZ Motor RPM Frame / C * Note: Load ratings are based on straight, horizontal conveyors with two (2) 180º corners, and standard NG Flat-Top Chain. Contact AMC for verification of drive loading on conveyors with more than two corners and/or inclines. 28

29 Carousel Drive Six (6) motor mounting configurations are available: side mount left with motor down, up, or horizontal, and side mount right with motor down, up, or horizontal. Side mount (direct drive) units require less maintenance because they eliminate using components such as drive chain, sprockets, and tensioners. Drive units come preassembled. Standard features include: high efficiency inverter duty motors, reducers with Viton seals, and synthetic lubricant for cooler running and greater longevity. MFCAS10DL - Left Side Mount Drive Motor Down MFCAS10DR - Right Side Mount Drive Motor Down MFCAS10UL - Left Side Mount Drive Motor Up MFCAS10UR - Right Side Mount Drive Motor Up MFCAS10HL - Left Side Mount Drive Motor Horizontal MFCAS10HR - Right Side Mount Drive Motor Horizontal 29

30 Combo Drive The Combo Drive is used when a system is too large for a Carousel Drive, and the product length is sufficient enough to travel through the undriven portion of the drive without interruption. End of Track R92.7 End of Track Several drive configurations are available. Direct Drive (no overload clutch), requires an electronic load detector provided by AMC. An option to the direct drive is to use an overload clutch between the drive and the reducer. This drive option eliminates the need for the overload detector. See page 33. A parallel drive configuration, using one motor, is also possible by utilizing an extended shaft. Drive and system loading need to be taken into consideration for these configurations. To support the Combo Drive unit as shown, order the Drive Side Mount Leg Assembly separately. DC Motors and European Voltages are available upon request MIN Flow MF1ACDS10DR - Right Side Mount Drive Motor Down Combo Drive MFCDS Chain Speed Motor Mounting Position Example: MFCDS10DR Chain Motor Load Speed HP Watt F.L. Capacity* (m/min) AMPS (kgs) 10 1/ / / / / / / / / / / / / / Additional Specifications for all Drive Sizes Motor Volts PH HZ Motor RPM Frame / C * Note: Load ratings are based on straight, horizontal conveyors with standard NG Flat-Top Chain. Contact AMC for verification of drive loading on conveyors with turns and/or inclines. 30

31 Combo Drive Six (6) motor mounting configurations are available: side mount left with motor down, up, or horizontal, and side mount right with motor down, up, or horizontal. Side mount (direct drive) units require less maintenance because they eliminate using components such as drive chain, sprockets, and tensioners. Drive units come preassembled. Standard features include: high efficiency inverter duty motors, reducers with Viton seals, and synthetic lubricant for cooler running and greater longevity. Drive legs are ordered separately. See page 9. MFCSD10DL - Left Side Mount Drive Motor Down MFCDS10DR - Right Side Mount Drive Motor Down MFCDS10UL - Left Side Mount Drive Motor Up MFCDS10UR - Right Side Mount Drive Motor Up MFCDS10HL - Left Side Mount Drive Motor Horizontal MFCDS10HR - Right Side Mount Drive Motor Horizontal 31

32 Corner Drive The Corner Drive is a 180º corner used for lighter load systems. It is a space saving unit because it is built directly into one of the corners. This feature allows the conveyor to be shorter which provides more usable space for stations. The corner disc is similar to a gear, and uses teeth to drive the chain around the corner. Chain on a Corner Drive is in one plane on the upper level of extrusion only. No Idler is utilized. Therefore, it is necessary to monitor chain stretch in the system and periodically shorten the chain for optimum performance. In the event that one drive cannot pull the full load, AMC recommends that you do not use two drives in tandem due to balancing requirements. We recommend using End of Line Drives and Idlers if multiple drives are needed. Standard features include: high efficiency inverter duty motors, reducers with Viton seals, and synthetic lubricant for cooler running and greater longevity DIA R MIN. End of Track TOP OF CHAIN R Corner Drive MFCDR Chain Speed Drive legs are ordered separately. See page 9. Example: MFCDR09 DC Motors and European Voltages are available upon request. Chain Motor Load Speed HP Watt F.L. Capacity* (m/min) AMPS (kgs) 9 1/ / / / / / / / / / / / / / Additional Specifications for all Drive Sizes Motor Volts PH HZ Motor RPM Frame / C * Note: Load ratings are based on straight, horizontal conveyors with two (2) corners, and standard NG Flat-Top Chain. Contact AMC for verification of drive loading on conveyors with more than two corners and/or inclines. 32

33 Clutch Drive Option AMC offers a mechanical coupling that will disengage when a preset torque is exceeded. Although we recommend monitoring load with an electronic load detector, this clutch drive option is an economical alternative. The drive motor and reducer will continue to rotate when the chain is overloaded. The drive shaft will stop rotating, which will stop the chain travel once the preset load is obtained. Torque Limiting Clutch Chain Coupling Type Clutch Drive Option Example: MFDRS10DR-CL Add CL suffix to the drive model you require Idler An Idler is required whenever an End of Line Drive unit is used. It is placed at the opposite end of the conveyor from the drive. The Idler unit returns the chain from inside the extrusion back to the top side, or carry side. End of Track TOC The Idler utilizes sealed ball bearings for lower rolling resistance, zero maintenance, and protection against contamination. All Idlers include a Track Splice Kit R Idler MFIDL 33

34 Index Drives Page No. MF End of Line Drive MF Carousel Drive MF Combo Drive MF Corner Drive MF Clutch Drive Option Idlers Page No. MF Idler Track Page No. MF Track Assembly MF Track Splice Kit MF Typical Track Section MF Typical Conveyor Cross-Section Corners Page No. MF Single Corner Disk Assembly MF Dual Corner Disk Assembly MF Horizontal Corner Assembly mm MF Horizontal Corner Assembly mm MF Vertical Corner Assembly mm MF Vertical Corner Assembly mm Legs Page No. MF Track Section Leg Assembly MF Sloping Track Section Leg Assembly MF Dual Lane Leg Assy MF Drive Side Mount Leg Assembly MF Corner Drive Leg Assembly Transport Media Page No. MF New Generation Flat-Top Chain MF Anti-Static Flat-Top Chain MF Electro-Static Dissipative Flat-Top Chain MF Chemical Resistant Flat-Top Chain MF Ultra-Violet Flat-Top Chain MF Heat Stabilized Flat-Top Chain MF Flame Retardant Flat-Top Chain MF New Generation Grip-Top Chain MF Anti-Static Grip-Top Chain MF Electro-Static Dissipative Grip-Top Chain MF Chemical Resistant Grip-Top Chain MF Ultra-Violet Grip-Top Chain MF Heat Stabilized Grip-Top Chain MF Flame Retardant Grip-Top Chain MF New Generation Side-Grip Chain MF Anti-Static Side-Grip Chain MF Electro-Static Dissipative Side-Grip Chain MF Chemical Resistant Side-Grip Chain MF Ultra-Violet Side-Grip Chain MF Heat Stabilized Side-Grip Chain MF Flame Retardant Side-Grip Chain MF New Generation Low Back Pressure Chain MF Anti-Static Low Back Pressure Chain MF Electro-Static Dissipative Low Back Pressure Chain 6 MF Chemical Resistant Low Back Pressure Chain... 6 MF Ultra-Violet Low Back Pressure Chain MF Heat Stabilized Low Back Pressure Chain MF Flame Retardant Low Back Pressure Chain Transport Media (Continued) Page No. MF New Generation Paddle Chain - 15 mm MF New Generation Paddle Chain - 30 mm MF Anti-Static Paddle Chain - 15 mm MF Anti-Static Paddle Chain - 30 mm MF Electro-Static Dissipative Paddle Chain - 15 mm 7 MF Electro-Static Dissipative Paddle Chain - 30 mm 7 MF Chemical Resistant Paddle Chain - 15 mm MF Chemical Resistant Paddle Chain - 30 mm MF Ultra-Violet Paddle Chain - 15 mm MF Ultra-Violet Paddle Chain - 30 mm MF Heat Stabilized Paddle Chain - 15 mm MF Heat Stabilized Paddle Chain - 30 mm MF Flame Retardant Paddle Chain - 15 mm MF Flame Retardant Paddle Chain - 30 mm Lifts Page No. MF Lift, Locate & Clamp Shuttle Page No. MF Shuttle Guides Page No. MF Product Guide Bracket MF Guide Bracket MF Horizontal Product Guide Set MF Horizontal Guide Set MF Vertical Product Guide Set MF Vertical Guide Set s Page No. MF Assembly Stops Page No. MF Stop MF Product Stop MF Balloon Stop Miscellaneous - Items Not Shown MF Drip Pans MF Hi-Lift MF Lift Gate MF Puck Style Assembly MF Tunnel Lift Page No. NS NS NS NS NS NS - NOT SHOWN IN CATALOG 34

35 Who we are Quality Products & Skilled Employees All AMC products are domestically manufactured in our own facility located in Davisburg, Michigan. To ensure that these conveyors and extrusions are of the highest quality possible, AMC continually invests in the latest technology, research and development, and training. We work closely with the Association for Manufacturing Technology to educate our employees and use the latest Total Quality Management practices. We have been ISO 9001:2000 certified since December The result is a line of products that is reliable, improves your productivity, and is cost-effective to reconfigure. M S ODULAR Customer Service CONVEYOR Y S T E M S While our innovative products may impress, it is our service and support that truly separate AMC from other modular conveyor manufacturers. While other manufacturers merely send a product catalog and leave the ordering and installation up to you, AMC goes that extra mile to select and integrate the proper system for your application. AMC s trained, experienced technical and field support staff provide quick answers and information, on-time delivery, and fast turnaround. We also offer installation and application support, custom engineering, and customer training seminars. Installation & Training With AMC there is no need to waste valuable time and money having your employees install a new conveyor. AMC s skilled installation experts can install your new conveyor system in a quick and efficient manner. In addition, our installation staff is available to reconfigure your existing conveyor to meet new application needs. Modified-to-Order Conveyor Systems In the event that a standard AMC system or component does not entirely fulfill your requirement, tailor-made modification and fabrication is always possible. Whether you require a modified conveyor or a complete custom build, AMC s technical application experts assist you in creating the optimal solution for your process needs. These experienced engineers analyze your application and develop a conveyor system that maximizes your process and productivity. Likewise, AMC s ability to provide modified-to-order systems allows us to tailor a conveyor to easily integrate into an existing process or workcell. System Setup Unlike other companies that merely supply components, which require complete assembly, AMC can setup your conveyor system, perform run off, inspect your system, and verify your process at our facility. By assembling your system at our facility, AMC eases handling, shipping, installation, and assembly operations while also minimizing your setup time.

36 Benefits of MODU-FLEX AMC s modular conveyors incorporate many standard features not found on systems produced by other manufacturers. The industry s only three year warranty. Product weights up to 193 kg. (425 lbs). Spring lock extrusions make all connections vibration proof. Guide shoes maintain recommended chain wrap around sprockets. Hardened sprockets for maximum life. High efficiency geardrives with synthetic lubricant and Viton seals provide cool running and long life. Pressure relief vent plugs in gearboxes. Permanently lubricated and sealed ball bearing idlers. Electronic overload detectors available. Lubrication free drive chains with automatic tensioning. Conveyor setup and installation available. Start-up assistance on your floor available. Extensive track record of AMCs industry leadership. Innovative custom engineering that allows for modification. Service & training. Sidemount direct drive. Adjustable guide system which requires no hand tools for installation or product changeover. QUALITY POLICY Through continuous improvement our employees consistently exceed customer expectations for on time delivery of the most reliable, maintainable, durable and cost efficient manufacturing system components and automatic conveyors in the world. Automation & Modular Components, Inc Enterprise Drive, Davisburg, MI Fax: info@amcautomation.com Brazil Ireland Korea Germany England Japan Mexico Canada China 2/01