Galvanized Silo Solutions

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1 Galvanized Silo Solutions For Grain Securities

2 An ISO 9001:2015 Company A Legacy of Excellence Fowler Westrup (India) Pvt. Ltd. has been delivering cutting-edge solutions to the agricultural industry seed, grains, pulses, spices, millet & other food grains for two decades. Established in 2000 as a joint venture between John Fowler (India) Pvt. Ltd. and Westrup A/s, Denmark, we are today the leading providers of post harvesting machinery and industrial equipment in the field of cleaning, grading, storing, milling, sorting, material handling & conveying and filtration solutions for clients worldwide. Fowler Westrup is synonymous with engineering excellence and reliable performance backed by world class R&D and application test center. Engineered to Perform Cutting-edge expertise and domain knowledge come together with a rich experience at Fowler Westrup, resulting in highest standards of quality. Our state-of-the-art infrastructure and world-class technology ensure that when it comes to delivering performance, we don t leave any stone unturned in order to reduce operational cost & footprint of the plant. Adding Value Across the Value Chain Fowler Westrup offers solutions across the entire value chain in seed and grain industry, with expertise in every aspect of the product life-cycle. This means, we have complete control over the quality from end to end. As a result, you are assured of high performance and excellence when you choose Fowler Westrup. Our state-of-the-art technologies, combined with innovative systems and impeccable service record translate into quality you can always count on to generate growth. Partnership for Performance We have technical collaboration with companies which are world leader in silo technology to ensure safe storage of agricultural commodities for longer duration. Special purpose machinery imported from Spain for manufacturing the Galvanized Silos. The Silo Technology has been upgraded to meet the Indian conditions. The technical collaborations with Danish company Crocus,pioneer in Grain Handling Technology helps to manufacture the Bucket Elevators and Chain Conveyors.

3 Why Fowler Westrup Silo? With a heartbreaking figure of 10% of total foodgrain yield getting wasted in India due to inadequate storage infrastructure, it s high time that we reconsider using conventional storage methods like gunny bags, concrete structures and MS storage structures. The wastage is mainly caused due to moisture affecting the grainsand extreme temperature variation resulting infungus formation and minimal handling of food grains. Fowler Westrup offers the ideal solution with world-class Galvanized Silo Storage Systems - the best and safest storage & grain handling systems with grain management that provide a new-age answer for the same age-old problems. The Silos are engineered using the best materials and proven technology for optimum temperature and humidity control. They retain the quality of stored grains for a longer duration while reducing wastage as well as manpower costs. Fowler Westrup Provides Single Window end to end Complete Project Management right from collecting requirement from customers, Design, Engineering, Manufacturing, Erection and Commissioning & Life cycle support. Benefits of Silo System: Scientific method of storage i.e. bulk storage No wastage of gunny bags due to bulk grain storage Requires less space app (1/4) compared to godown storage of same capacity Mechanized handling with automation requires no manpower hence handling cost is less No spillage, no wastage due to rodents, insects, birds etc. Quality of the stored grain maintained by aeration Silo Accessories: Level sensors Aeration systems Sweep augers Manual & pneumatic discharge gates Temperature, moisture/humidity detection system Motor control panels, PLC / HMI / SCADA based automations, cabling etc. system along with temperature monitoring device Compatible for fumigation - Optional Do you know why? Termites, rats, pets etc. are the main cause behind deterioration & wastage of grains in most of the godowns in India.

4 SILO FEATURES Inspection Door on Roof Galvanized Spiral Ladder Galvanized inside roof structure Galvanized catwalk, goal post, structural tower & railing on silo roof Galvanized structural columns & ring beam for hopper bottom silos Access Door (on 2 nd wall ring from bottom)

5 SILO ACCESSORIES Level Switches Aeriation system (fumigation compatible) for flat bottom silo Aeriation System(fumigation compatible) for Hopper Bottom silo Sweep Auger for flat Bottom Silo Discharge gates (pneumatic) SCADA & PLC Based Electrical Panel Discharge gates (manual)

6 Temperature Monitoring System Monitoring components Temperature Probe (1.1), Moisture Probe (1.2) and MUX (2). TMS Consists of Probes to measure, monitor & record Temperature, Moisture of grains stored inside silo and Humidity of atmosphere. Automatic ventilation Anti-Condensation Probe, Weather Station and Automated Ventilation pack allows Automatic control of Aeration Fans and Exhaust Roof Fans related to each silo according to the environmental conditions and stored food grains. Control Center CTC Plus Grain Logistics Software monitors temperature and moisture of the stored grain in different levels. Provides information of: level of the cereal, ventilation automatic control, thermography, graphics, alarms, early alert system and historical data. Also Gescaser OPC/Gescaser MoDBus will be provided to transfer data to SCADA or PLC. CTC PLUS CONSOLE

7 Different Silos for different Needs: Fowler Westrup Silos can be customized for individual requirements, to offer cost-effective solutions. Keeping in perspective the current scenario of grain storage and handling, we have the following types of Silos. Hopper Bottom Silo: From 5MT to 1500MT on Wheat Fowler Westrup hopper bottom bins / silos are an efficient and space saving solution for your grain storage. They are designed to allow for complete clean-out and can be customized to meet your specific needs with a wide range of optional features. Hopper Bottom Silos are conically shaped with metallic 45 and 60 cones. With capacities ranging from 1 to 1,500 tonnes, they reduce commodity damage by simplifying civil work and eliminating the need for sweep augers. They offer a thoroughly clean and maintenance-free system since the supporting structures of these silos are made of bolted construction and are hot dipped galvanized after manufacture or painted. This silo enables 100% discharge of the stored grain due to gravity. They are more suitable for online day production. These silos are equipped with accessories like level switches, aeration system, temperature monitoring device and discharge gates etc. Features: Manufactured in galvanized steel of S350GD with Z450 (Zink coating of 450 gm/m2 inclusive of both sides) alternatively in magnesium aluminum alloy coating steel of S350GD with Z300 (magnesium aluminum alloy coating of 300 gm/m2 inclusive of both sides) 8.8 quality dichromate bolts and nuts are used Neoprene washers to ensure waterproof seal All silo components are galvanized regardless of thickness, that provide excellent anti-corrosion qualities Hot dip galvanized legs support structure with ring beam Capable of storing any flowable commodity such as grains, seeds, feed, plastic pellets and certain material supplements Designed for seismic and high wind conditions

8 HOPPER BOTTOM Hopper bottom silos ensure 100% gravity discharge. It s planned for storage of commodities based on one day production, they are also called as day silos. SILO TYPE CAPACITY (Cubic Metre) DIAMETER (Metre) TOTAL HEIGHT (Metre) Farm Silos MOD to to 6.20 MOD to to 8.10 MOD to to Hoppered Silos MOD to to 8.42 MOD to to MOD to to MOD to to MOD to to MOD to to MOD to to Hoppered Silos MOD to to MOD to to MOD to to MOD to to MOD to to MOD to to MOD to to MOD to to 27.47

9 Flat Bottom Silos: From 50MT to 15000MT on Wheat Our Flat Bottom Silos deliver versatility by involving simple assembly techniques resulting in minimal installation costs and highly efficient low cost storage. They offer a capacity range of 50-15,000 tonnes. For larger diameters, a galvanized reinforced roof structure is incorporated considering various loadings of overhead conveyor and wind. Also, internal reinforcement rings are installed to prevent deformation due to winds. Features: Manufactured in galvanized steel of S350GD with Z450 (Zinc coating of 450 gm/m2 inclusive of both sides) alternatively in magnesium aluminum alloy coating steel of S350GD with Z300 (magnesium aluminum alloy coating of 300 gm/m2 inclusive of both sides) 8.8 quality dichromate bolts and nuts are used Neoprene washers to ensure waterproof seal All silo components are galvanized regardless of thickness that provide excellent anti-corrosion qualities Hot dip galvanized legs support structure with ring beam Capable of storing any flowable commodity such as grains, seeds, feed, plastic pellets and certain material supplements Galvanized cross section roof structure on models with a diameter higher than meters

10 FLAT BOTTOM SILOS The wide range and the versatility of our flat bottom silos for long-term storage make them available for different industries such as breweries, animal feed, port facilities, flour mills, ethanol, drying, and storage of raw materials for the plastic industry and biofuels. SILO TYPE CAPACITY (Cubic Metre) DIAMETER (Metre) TOTAL HEIGHT (Metre) MOD to to MOD to to MOD to to MOD to to MOD to to MOD to to MOD to to MOD to to MOD to to MOD to to MOD to to MOD to to MOD to to MOD to to MOD to to MOD to to MOD to to MOD to to MOD to to MOD to to 32.06

11 GRAIN HANDLING SYSTEM Bucket elevator up to 350 TPH Fowler bucket elevators are built strong, reliable, and designed to be fast and efficient for all stages of grain handling. We guarantee that each system is designed and engineered to meet specific agricultural, commercial, and industrial requirements. Elevator Heads - Contoured hoods minimize wear, improve material discharge flow, and offer easy interior accessibility. Elevator Boots - elevator boots are made of galvanized steel with bolted, angled vertical stiffeners and feature belt-tension take-up screws, utilizing corrosion-resistant ACME threaded rod. Bucket - Buckets are constructed from a durable non-sparking polyethylene. Optional steel, nylon or urethane buckets are also available. GRAIN HANDLING SYSTEM Chain Conveyor up tp 400 TPH Fowler Westrup conveyors offer many features to help maximize performance and reduce operating costs. Each conveyor features heavy-duty all-bolted galvanized steel construction with easy access to all vital components. Troughs - Troughs are made from three-piece, flanged, factory bolted sections and are fixture-assembled for ease of installation. Each roller-chain is specifically matched to each conveyor application with a minimum service factor. Chain Conveyor Bucket Elevator

12 GRAIN HANDLING SYSTEM Belt Conveyor up to 40 TPH The Fowler Westrup BT belt conveyor is very versatile and can be manufactured to many different designs, tailor-made to suit specific requirements. Length, width, belt quality, and output can be adapted to the product to be conveyed. The conveyor can be supplied for either horizontal or for inclined applications. The belt conveyor is available as an open or a totally enclosed unit offering maximum operation security and protection against dust, rain, or intense sunshine. Standard Construction A belt conveyer consists of drive section, tension section, standard trunk connections Drive and tension sections are delivered in assembled condition and standard trunks are in pieces Drive section with motor drive bracket Tension section with adjustment device for belt tensioning

13 PRE / MODULAR CLEANERS Belt Conveyor up to 40 TPH SI-70 CC SP Fowler Westrup Modular Cleaner excels at precision cleaning of all varieties of seeds and grains as well as pre-cleaning and sizing when very high-efficiency standards are required. The machine is assembled with modular components which makes cleaner suit very specific requirements. The great advantage of the modular cleaners is that it also offers the capability of upgrading the machine according to future requirements. The modular cleaners are having built up aspiration fan; with aspiration chamber with one/two waste augers. The sieve boats are made in laminated wood with aluminum framed screens. The screens having rubber ball cleaning arrangement. Pre / Screen Area Drive Capacity Fan Capacity Air Volume Capacity Modular M2 HP HP m3/hr on wheat Cleaners SI SP /15/12.5 Upto CC TPH CC TPH

14 GALVANIZED SILO STORAGE SYSTEMS FOR VARIOUS INDUSTRIES CP Trading 3 x 250 MT for Mize PST Engineering - 16 x 3125 MT & 3 x 250 MT of Paddy for Tamil Nadu Civil Supplies Corporation Ghodawat Consumers Pvt. Ltd., 4 x 2500 MT & 2 x 150 MT of Paddy MTR Foods Pvt. Ltd., 3 x 14 MT & 2 x 17 MT of Coriander & Cumin Seeds Integrated Food Park Ltd., Tumkur, Karnataka. 3x5,000 MT and 1x2500 MT for Wheat

15 ERECTION AND COMMISSIONING End to end supervision from erection & commissioning to successfully handing over of silo projects Experienced erection crew Erection tools and tackles

16 DS-MKTG-02 R0 Product name: Galvanized Silo Storage Systems Product name: Silo Solutions Bending machines of 8 meters, length for roof sheets of Galvanized Silos Galvanized sheet corrugation, punching and bending machine Galvanized sheet shearing machine Lifelong spares and services / RELEASE DATE: APRIL 2018

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