Design. Production. Service. Services

Transcription

1 simply automation

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3 Company profile Founded in 1991, Evolut started as a technological partner for the main robot producers. Today Evolut is active on the market as one of the most important Italian and European integrators of robotised systems for General Industry, Foundries and Automotive with more than 1,800 installed applications. OUR MISSION: Finding solutions to process production issues; Offering a higher efficiency and competitiveness to customers; Offering a higher quality of the final product produced by customers. Evolut integrates robots: ABB as the official strategic partner; Comau as the preferred partner; Kuka as Official System Partner; Omron as Solution Partner for Robot Scara; Fanuc; Motoman. Evolut is associated with: Five For Foundry Group; AIB - Industrial Association of Brescia; Omron OSP; AMAFOND - Italian Supplier Association for Foundry Machines and Products; Brescia Export.

4 Services Design Every installation is the result of a complex analysis which has its most delicate moment in the design phase. We design every installation by using the most advanced design and simulation softwares in order to always give our customers solutions and installations at the highest productivity and flexibility levels. Production Every installation is prepared and installed at our factory to be submitted to functional tests and to a pre-commissioning before being sent to a customer and then installed. Service The After-Sales Service has always represented one of Evolut strengths. We guarantee an immediate phone contact with the technician who is always available in the office and an assistance within 24 hours. In order to assure a quick and efficient service Evolut uses advanced information systems like remote assistance and video inspection to connect installations via web. These systems facilitate interventions and support customers in real time even in case of the companies which are very far from our offices.

5 Application sectors CNC machine tending A robot can be equipped with single or multiple gripping systems. A cell can be prepared with several feeding types: Random with a vision system (e.g. from a box or a pallet) to allow a higher cell stock and quick production changes; With simple feeding belts without any indexes and a position recognition through a vision system; With automatic selecting systems with a defined or non-defined part positioning and a position recognition through a vision system; With palletized systems for medium-long series; With rotating stocks. A machining cell can be designed with the robot assisting several machines. Assembly Cells assisting assembly lines with high productivity. Robotised assembly cells for complex groups with middle-high productivity, frequent lot changes and reduced set-up times. Palletizing End-of-line palletizing cells complete with product conveyor and handling systems, film machines, pallet labelling systems.

6 Foundry line aluminium Gravity casting Assistance for up to 4 chilling machines and 2 metal feeding furnaces. Cell types: With chills which are installed fixed to the ground or tilting; With chills installed on multi-position rotating tables; With a self-levelling tank furnace; With a crucible double furnace. Die-Casting Machine unloading time reduced dramatically to 10/15 seconds. A cell can be designed with a die lubricating phase by using an additional robot. A software for automatic repositioning allows to move the robot through a push-button to a position outside work area in case of a defect.

7 Application sectors Deburring of Aluminium castings Two different cell solutions. With castings handled by a robot for weights up to 200 Kg and machining on stationary machines, with the possibility of different feeding systems: - Random with the help of vision systems; - Palletized castings with rotating stocks; - With boxes and recognition through vision systems; - With belts without any indexes and the help of a vision system. Deburring units are compensated and with a power electronic management in real time. With a spindle handled by a robot and a casting blocked on a powered positioner for weights over 200 kg. The spindle allows a quick tool change with the following reduction of machine standstills. A tool stock offers the max. Flexibility and availability of different tools. The productivity ratio of a robotised deburring cell compared to a manual deburring is of 1 to 4. Grinding A cell can be equipped with different feeding systems: Random with the help of vision systems; Palletized castings with rotating stocks; With boxes and recognition through vision systems; With belts without any indexes and the help of a vision system. Deburring units are compensated and with a power electronic management in real time.

8 Foundry line cast-iron Core handling Handling of cores with complex shapes and heavy weights; Higher repeatability and core insertion accuracy with the reduction of rejected parts and inclusions in castings; Possibility of feeding cores from pallets or on conveyor belts without any indexes when gripping thanks to a position and orientation recognition by Evolut vision system. Molding Box Drilling Max. drill diameter: 10 mm. Max. drill length: 350 mm. Drilling time: approx. 2 seconds. Core painting Possibility of handling several cores with multi-gripper gripping systems; Rotating grippers facilitating the dripping after the dipping into a coating product.

9 Application sectors Deburring of Cast-iron castings Two different cell solutions. With castings handled by a robot for weights up to 200 Kg and machining on stationary machines, with the possibility of different feeding systems: - Random with the help of vision systems; - Palletized castings with rotating stocks; - With boxes and recognition through vision systems; - With belts without any indexes and the help of a vision system. Deburring units are compensated and with a power electronic management in real time. With a spindle handled by a robot and a casting blocked on a powered positioner for weights over 200 kg. The spindle allows a quick tool change with the following reduction of machine standstills. A tool stock offers the max. flexibility and availability of different tools. The productivity ratio of a robotised deburring cell compared to a manual deburring is of 1 to 4.

10 Foundry line steel Lost wax mould coating Robotised cells to coat investment casting cores: Maximum finished cluster weight (die) to be handled: 200 Kg.; It is possible to manage different coating material types and bonding agent tanks according to a coating process. A line supervisor manages the cluster (die) recogniton on a line, the number of coatings and assigned material types as well as the drying time of several coats. The completed cluster (die) is unloaded automatically from a coating line for next operations. Deburring of steel castings Two different cell solutions: With castings handled by a robot for weights up to 200 Kg and machining on stationary machines, with the possibility of different feeding systems: - Random with the help of vision systems; - Palletized castings with rotating stocks; - With boxes and recognition through vision systems; - With belts without any indexes and the help of a vision system. Deburring units are compensated and with a power electronic management in real time. With a spindle handled by a robot and a casting blocked on a powered positioner for weights over 200 kg. The spindle allows a quick tool change with the following reduction of machine standstills. A tool stock offers the max. flexibility and availability of different tools. The productivity ratio of a robotised deburring cell compared to a manual deburring is of 1 to 4. Press-forging A robot can handle parts with temperatures up to 1,100 C and if needed it can be equipped with water-cooled gripping systems. Special air-conditioned covering systems protect the robot from the heat of the handled part. If the fed parts coming from a heating furnace do not have any indexed and repeatable positions, their recognition is carried out by cameras and a vision system.

11 Application sectors Welding cells Robotised welding cells for Mig/ Mag - Tig processes, with standard or special positioners. Welding cells tending It is possible to manage the whole machining steps with just one cell and fully automatically, from the unloading of a welded part to the loading of the components to be welded on welding jigs. The handling management of part clamp and release jigs is fully automatic and managed by a robot. Plastic line Robotised cells are designed for the unloading processes of injection presses and can include the part deburring after molding. The machine unloading occurs without any operator s intervention. Cells can be equipped with cooling and shaping stations directly managed by the robot. A finished part can be palletized or put into boxes.

12 Glass Robotised installations - Machining lines for flat and curve glasses. Logistic and handling material Laser-guided vehicles The main advantage offered by this system gives you the freedom to set and organize a factory layout. In order to change paths and routes just a software has to be modified without modifying or replacing any factory installation or fixed structure. The guide technology through a laser ray offers a high flexibility level.

13 Technology Engineering The realization, analysis and design of complex productive lines or of the productive processes involving the whole chain of production, from metal founding to mechanic machining and packing for shipment. Vision system The vision system is fully developed by Evolut and is the latest version created on the basis of the expertise acquired on the field with more than 1,000 installed vision systems.

14 Cell control human machine interfaces Human-machine interfaces are developed and customised according to a customer s needs and for every produced cell. It is possible to verify the status of each cell or of the whole machining line by displaying eventual faults caused by installed components on a graphic layout from a fixed position or via web. GRAPHIC REMOTE CONTROL The Graphic Remote Control enables Evolut skilled technicians to connect themselves to a robotised installation via web, verify and check every functional parameter. It allows a prompt diagnosis and if needed more selective interventions aimed at solving failures. Off-line programming The off-line 3D programming software, fully developed by Evolut, allows to carry out a deburring and milling process simulation by reproducing a robotised cell in a virtual environment and it is characterized by the following main features: A 5-axis CAD/CAM; Digitizing arm (when a CAD CAM is lacking); A process simulator. The machining programme can be generated in 3 ways: Import 3D data of a part (3D model); Reverse engineering with a digitizing arm; 3D Scan. Machining tools are managed and can be selected from a library.

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