Introduction. ISO 9001: 2008 certified

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Gabriella Marshall
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Introduction Established in 1973 Multifaceted Group of engineering companies. Two manufacturing companies. One of them a joint venture with world market leader in web handling devices.

1 Introduction Established in 1973 Multifaceted Group of engineering companies. Two manufacturing companies. One of them a joint venture with world market leader in web handling devices. Owner: Mr. Prakash Bhagwati Plant Locations: Ahmedabad, India Annual Turnover : 10 million Plot Area : m 2 Construction Area : 8340 m 2 ISO 9001: 2008 certified No. of Employees:

Products & Services Precision Engineered

2 Products & Services Precision Engineered Solutions Aluminum Die Castings, Precision Machined Parts, Engineering Assemblies and Value Added Engineering Services InspirOn Flyers High performance textile flyers Stenters Machines engineered to perfection

3 Precision Engineered Solutions (PES) InspirOn can provide Aluminum Die Castings Precision Machined Parts Engineering Assemblies Engineering Services We can outsource as per customer requirements: - Sand Casting - Investment Casting - Forging, etc

Concept to Calibration Here is a basic flow chart of process that we follow: InspirOn provides precision engineered services that cover the entire development cycle for an engineering assembly or

4 Concept to Calibration Here is a basic flow chart of process that we follow: InspirOn provides precision engineered services that cover the entire development cycle for an engineering assembly or subassembly preferably with Aluminium die cast components. We have the experience and expertise to manage a product development right from a concept to calibration stage for the final assembly

Examples of Projects Successfully Accomplished Application : Gasoline stations

Critical Castings - ferrous & non-ferrous for fuel dispenser.

Savings in fixed cost. Engineering & Development activities being done by InspirOn.

5 Examples of Projects Successfully Accomplished Application : Gasoline stations InspirOn s Scope of Delivery Ready to use Calibrated Flow Meters and spares. Critical Castings - ferrous & non-ferrous for fuel dispenser. Benefits to the Customer Single point sourcing and reduced logistics activities. Savings in fixed cost. Engineering & Development activities being done by InspirOn. Reduction in product costs. Reduction in inventory. Results Achieved InspirOn has supplied Flow meter and Castings for 7 years

Benefits to the Customer Development of Assemblies by dedicated Supplier i.e. InspirOn.

6 Examples of Projects Successfully Accomplished Application : Textile Processing Machine InspirOn s Scope of Delivery Supply of Transport Assemblies for Stenter Machines. Supply of Fabricated Structural Assemblies for Stenter Machine. Benefits to the Customer Development of Assemblies by dedicated Supplier i.e. InspirOn. Reduction of Assembly Cost by 30%. Developed alternative supplier outside Europe. Results Achieved More than 30,000 assemblies supplied in last 3 years

Examples of Projects Successfully Accomplished Application: Poultry

InspirOn s Scope of Delivery Supply ready to use parts that

Provide Engineering Services Supply fabricated & tested assemblies

sourcing & reduced logistics activities Rationalization of vendor

7 Examples of Projects Successfully Accomplished Application: Poultry Processing Machinery and Aseptic Filling systems. InspirOn s Scope of Delivery Supply ready to use parts that includes Aluminum Castings, SS Castings, Bronze Castings. Provide Engineering Services Supply fabricated & tested assemblies meeting hygiene standards Benefits to the Customer Single point sourcing & reduced logistics activities Rationalization of vendor base in Europe and developing a vendor base in India through InspirOn. Dedicated Engineering Service Outsourcing supplier for customer s group of companies. Results Achieved InspirOn is now Strategic Outsourcing Partner for this customer

Examples of Projects Successfully Accomplished Application : Thermoformed Packaging for Consumer Goods, Electronics & Medical Industry. InspirOn s Scope of Delivery Preparing CAD Models.

8 Examples of Projects Successfully Accomplished Application : Thermoformed Packaging for Consumer Goods, Electronics & Medical Industry. InspirOn s Scope of Delivery Preparing CAD Models. Ready to use CAM Programs. Benefits to Customer Dedicated development team at InspirOn. Improving time to market at optimal cost. Results Achieved Several CAM programs developed and successfully transferred to the customer in the last three years

9 Examples of Projects Successfully Accomplished Industrial Applications. Burners Transmission & Brakes Ready to use Machined Aluminum Castings. Boilers Supplied components exceeding 100 tons per month

Die Casting Facility Electrical Resistance Furnaces for Melting and Holding Mobile degassing unit for metal treatment Gravity Die Casting Kurtz Low Pressure Die

10 Die Casting Facility Electrical Resistance Furnaces for Melting and Holding Mobile degassing unit for metal treatment Gravity Die Casting Kurtz Low Pressure Die Casting Machine HMT High Pressure Die Casting Machines Heat Treatment & Surface Finishing of Castings Testing facilities like Spectrometer and Metallurgical lab

11 Die Casting Facility Gravity Die Casting High Pressure Die Casting

12 Die Casting Facility Low Pressure Die Casting Kurtz make Mobile Degassing

Alloy Testing Facility Steps for Ensuring Alloy Chemistry Supplier certification In-house check on chemical composition of alloy using emission

13 Alloy Testing Facility Steps for Ensuring Alloy Chemistry Supplier certification In-house check on chemical composition of alloy using emission spectrometer Traceability : - Use of color coding for each alloy - Storage of test samples for a period of one year Emission Spectrometer

14 CNC Machining Facility CNC Machine Shop Equipped with state of the art Mazak Machines

15 CNC Machining Facility CNC Turning & Turnmill Mazak make Two Vertical Machining Centers Mazak make

16 CNC Machining Facility Horizontal Machining Centers - 1 from Mazak & 1 from BFW

17 Quality Control List of Equipments CMM Carl Zeiss Robotic Arm Faro 2D Height Gauge Mitutoyo Air Leakage Testing Equipment ATEQ Surface Roughness Measurement - Least Count 0.01µm Gauges & Other Instruments

Competencies Product design for casting, sheet metal components, textile processing machinery Tool design and tool manufacturing for die casting Gravity / Low Pressure / High Pressure Die casting of

18 Competencies Product design for casting, sheet metal components, textile processing machinery Tool design and tool manufacturing for die casting Gravity / Low Pressure / High Pressure Die casting of Aluminum Precision machining of components Engineering assemblies and dedicated testing facilities Precision sheet metal fabrication with CNC Punching, CNC Press brake & in-house painting facilities Assembly for capital equipment / machine

19 Engineering Services Infrastructure Designing Unigraphics Inventor Professional Mechanical Desktop Solid Works ProE Wildfire Machining Unigraphics ERP BAAN

20 Basic Organization Chart - PES V.P. (Design, Process & Business Development) Business Development Design & Engineering Production Planning & Control Manufacturing Purchase & Vendor Development Quality Control

21 Lean Manufacturing Initiatives Initiatives 5S DWM (Daily Work Management) Value Stream Mapping Kaizen

Safety, Health & Environment Policy We are committed to: Take actions on a continuous basis in order to create conditions at our workplace, which will prevent accidents and illness, thereby

22 Safety, Health & Environment Policy We are committed to: Take actions on a continuous basis in order to create conditions at our workplace, which will prevent accidents and illness, thereby effectively integrating safety in all our business areas. Provide a safe and healthy working environment and operate in a manner that will safeguard all employees and protect the environment and natural resources. Also, build in a system to use to the extent possible material/s, water etc. by recycling. Identify hazards, assess and control risk to safety, health and environment to which employees and others may be exposed. Prevent / minimize pollution (we have in-house ETP Plant), occupational illnesses and safety risks through continuous improvements in process and practices, effective risk management and mitigation Investigate workplace accidents and illnesses in order to promptly correct any unsafe conditions or practices

23 Thank You Contact Person : Mr. Rajesh Sampat Mr. Nilesh Patel V.P. (Design, Process & Business Development) Manager (Customer Support) Phone : Phone : Fax : Fax : rajeshsampat@inspiron.co.in nileshpatel@inspiron.co.in

The Callen Group of Companies. Callen Manufacturing Aluminum Die Casting

The Callen Group of Companies...represent a solid financial entity distinguishing itself as a "Best In Class" Full Service Supplier of high pressure and miniature non-ferrous Die Castings. The Callen Group,