Fastems FPC & FPM. Fast and easy way to improve productivity

Transcription

1 Fastems FPC & FPM Fast and easy way to improve productivity PressGATE

2 Fastems is the leading supplier of factory automation. Our business idea is to improve our customers competitiveness through automation and to get the most out of the 8760 production hours that are available each year. Fastems Oy Ab Fastems Oy Ab is a privately-owned Finnish company founded in Our annual turnover is 81 million Euros and we have 430 employees worldwide. Our headquarters is located in Tampere, Finland, and we have subsidiaries in seven countries in Europe, as well as in the United States and Japan. Fastems professionals are highly educated and committed to meet any factory automation needs. Our constant focus on customer satisfaction has gained us a strong position as a proven automation supplier for the aerospace industry. In addition to the aerospace industry, our important customers include construction & mining ry industries, built-to-order vehicle manufacturers, general builders (such as printing, food, forest s, and tools), mechanical engineering companies (such as gear wheels, engines, and instruments), and component manufacturing and assembly factories. Spindle hours up Fastems automation makes it possible to automate production with tools and thus enables unmanned production. At the same time, the production capacity and utilization rate of the tools is increased. Stand-alone tools typically achieve less than 2000 spindle hours a year whereas tools integrated into an FMS system are able to exceed 6000 spindle hours per year. The best flexible manufacturing systems have reached over 7200 production hours a year in continuously changing batch production. Increased spindle utilization rates together with lower operating costs enable rapid return on investment (ROI). Fastems makes it easy to integrate your tools into an automation system that optimizes their productivity. Using an FMS is easy: you just need to enter the order and its due date, and the system takes care of the rest. Run your production just the way you want! Fastems can help you get your production running the way you want, whether your goal is agile or lean production with the just-in-time (JIT/JOT) approach, kanban, mass production or variable batch sizes with steady quality, or 100% traceability of the manufactured parts. With Fastems automation, you can reduce your cycle times and increase your productivity and utilization rates while keeping the WIP small. More cash flow through improved lead times Fastems automation frees tied-up capital, cuts personnel costs, and improves quality at the same time. Efficient material management and logistics together with advanced production planning features make it possible to run production with only a little presetting and fewer operating personnel, yet still improve quality as there are fewer human factors affecting the production. This enables short lead times and small batch sizes, while preserving the benefits of mass production. Zero setup times with ready-to-use fixtures for repeatable jobs make batch sizes as small as one viable for profitable production. The system saves factory floor space as materials, fixtures, and pallets are stored within the FMS. h PRODUCTIVITY CASH FLOW 8760 Stand-alone solution Automated solution Unmanned production Productive time Non productive time 0 Break even Cash flow Automation Cash flow Stand-alone Setup time Solution type Investment YEARS With automation, zero setup times and unmanned production periods provide higher productivity and cash flow. The payback period of an automation investment is usually less than 2 years! 2 3

3 Fastems FPC FPC a cost-effective investment The FPC (Flexible Pallet Container) provides suppliers with a complete FMS installed in a container and designed for a specific tool type. Each FPC contains all the equipment required for an automated pallet storage and handling system. This Fastems innovation provides an advanced and cost-effective alternative to conventional pallet systems, turning your machining centre into a small automated FM system. An intelligent investment The FPC allows suppliers to sell FMS solutions in accordance with customer plant requirements. The system is easy to expand with additional pallets, tools and new container units to better meet future challenges. Compared to conventional pallet systems, the FPC is an economical way to add more production capacity. FPC provides tool manufacturers with an excellent opportunity to sell expandable solutions with low investment costs. For instance, FPC is the optimum choice for component manufacturers with diverse or large production series and changing needs. The FPC product is an OEM product and it is sold through our partners, the tool builder and tool suppliers. For detailed information and quotations please contact your supplier. Benefits of investing in an FPC Extendable up to a two- system immediately or in the future High storage capacity due to two-level storage (except FPC-3000) Pre-assembled and tested FMS system provides short installation and start-up times Advanced FPC Cell Controller for unmanned operations Good user ergonomics and safety Automatic coolant handling Extendable from one to two containers 4 5

4 Technical data FPC 750 FPC 1000 FPC 1500 FPC 3000 Pallet dimensions Nominal pallet size 400 x 400 or 500 x 500 mm 500 x 500 or 630 x 630 mm 630 x 630 or 630 x 800 mm 800 x 800 or 1000 x 1000 mm Load size 1 (X x Z) 750 x 750 mm 950 x950 mm 1050 x 1000 mm 1600 x1600 mm Load height 2 (H) 900 mm 1100 mm 1200 mm 1800 mm Load rotational diameter (D) 800 mm 1250 mm 1250 mm 1600 mm Load weight kg 1000 kg 1500 kg 3000 kg Storage capacity by container unit Fastems FPM FPM (Flexible Pallet Magazine) is a standard flexible manufacturing system for one or multiple tools of the same make and model. With the FPM, you can utilize your machining capacity in the most optimal way. The spindle utilization of standalone s can be almost doubled with the FPM! Overall dimensions Length (basic container) 7200 mm 7530 mm 9240 mm mm Length (extended system) mm mm mm mm Width 2250 mm 2380 mm 2380 mm 3600 mm Height 2800 mm 2800 mm 2800 mm 2900 mm Max. Height 3850 mm (3) 4050 mm (3) 4150 mm (3) 2900 mm The FPM consists of a high-speed stacker crane, storage rack with 2 or 3 levels, user-friendly loading stations, and the easyto-use FPM control system. The system can be extended later on with new tools, loading stations, and pallet places according to your production needs. FPM grows with your needs One operator can easily control the production from one central place and prepare the system for unmanned shifts. Automatic production order processing and job management allows optimal production throughout the 8760 production hours available per year. 1 Pallet handling solution could limit the load dimensions 2 Including pallet 3 Height in the area of the stacker crane FPC-7500 coming soon! Ask more from your dealer! Benefits of investing in an FPM Increased production capacity by maximizing spindle utilization. FPM fits with lean manufacturing objectives, shorter lead times, and the ability to manufacture single parts. Vertical storage leading to greater utilization of floor space. Greater utilization of labor. Flexible to last-minute changes. General FPC layout Stacker Crane Left end of Width max. Height Pallet top surface approx mm Length (Extented System) Length (Basic Container) Stacker Crane Service Area pallet on APC Master PC Optional Loading Stations Left end of MC1 MC2 Range for positioning ( in 100 mm steps ) The modular FPM construction allows flexible layouts for different kinds of production needs. 6 7

5 High capacity High-speed stacker crane, capable of serving multiple tools with short cycle times. Power supply to the stacker crane via an overhead bus and optical data transfer ensure reliable operation. Factory-tested standard construction enables fast installation and startup. Unique fork design allows easy access to different tool types. Suitable also for handling zero-point fixtures. Environmentally friendly Environmentally friendly Drip trays for cutting fluid in the stacker crane, storage rack, and loading station Large-diameter pipes ensure safe cutting fluid handling Automatic cutting fluid pumps as standard The aisle floor can be covered with protection plates Modular construction Modular storage rack with 2 or 3 levels Fast to install Easy to extend with new pallet places, tools, and loading stations An intelligent way to produce The easy-to-use FPM control system adapts to your way of operation Support for both scheduled and visually controlled production (Kanban) Automatic manufacturing order processing optimizes throughput just enter a new order and let the system produce! Long experience in tool integration Fastems has delivered over 1000 flexible manufacturing systems (FMS) during the past 30 years. Systems have been installed all over the world. Fastems has ready interface solutions for hundreds of tool brands. Flexible clamping ensures optimal use of fixtures and machining pallets Automatic resource checking ( tools, tools, fixtures, programs, raw materials) Production reporting provides accurate data on what has been done Good ergonomics - built for people One loading station can serve multiple tools. The loading station is easy and safe to operate. Reliable indexing mechanism is designed for long productive life. The loading station can be equipped with a graphical touch screen. Lifetime service 24/7 remote support Professional documentation for partners and end users Service options Spare part service 8 9

6 Length Width X D H Height Technical data Pallet dimensions Nominal pallet size 1 FPM-750 FPM-750 Large FPM-1100 FPM x 400 or 400 x 500 mm 400 x 400 or 400 x 500 mm 500 x 500 or 500 x 630 mm 630 x 630 or 630 x 800 mm Load size (X x Z) 660 x 660 mm 750 x 750 mm 900 x 900 mm 1125 x 1125 mm Load height 2 (H) 1100 mm 1100 mm 1250 mm 1450 mm Load rotational diameter (D) 750 mm 1000 mm 1000 mm 1250 mm Load weight kg 750 kg 1100 kg 1700 kg Overall dimensions and storage capacity Length (base system) 9400 mm 8400 mm 9400 mm 8400 mm Length (extension module) 3000 mm 2500 mm 3000 mm 2500 mm Width 3100 mm 3200 mm 3300 mm 3500 mm Height 2 level 3700 mm 3700 mm 4000 mm 4450 mm 3 level 5100 mm 5100 mm 5600 mm 6200 mm Storage capacity (base system) 2 level level Storage capacity (extension module) 2 level level Extendibility of the system Number of loading stations 3 1 or more Number of s 4 1 or more Number of storage modules 5 2 or more 1 Only one machining pallet size and type can be handled with one FPM system. Material pallets are not possible. 2 Including machining pallet 3 One loading station is included in the base system 4 One tool interface is included in the base system 5 Two storage modules are included in the base system 10 11

7 Your dealer: Fastems Oy Ab Tuotekatu 4 FI Tampere, Finland Tel (0) Fax +358 (0) Hakkilankaari 2 FI Vantaa, Finland Tel (0) Fax +358 (0) Muottitie 1 A FI Vaasa, Finland Tel (0) Fastems AB Bultgatan 40 (BOX 513) S Kungälv, Sweden Tel. +46 (0) Fax +46 (0) Fastems GmbH Heilbronner Straße 17/1 D Göppingen, Germany Tel. +49 (0) Fax +49 (0) Branch office of Fastems GmbH 99, rue de Gerland F Lyon, France Tel. +33 (0) Fax +33 (0) Fastems Shanghai Office Room 401 & 402, #2 Building, 690 Bibo Road, Zhangjiang Hi-Tech Park, Shanghai , P.R. China Tel Fax Fastems K.K. Office La Mer 2F Sagami-Ono 8-4-2, Minami-Ku, Sagamihara City Kanagawa Prefecture, Japan Tel. +81 (0) Fastems LLC 9850 Windisch Road West Chester, Ohio 45069, USA. Tel Fax Fastems Ltd Hawley Mill-Hawley Road Dartford, Kent DA2 7SY United Kingdom Tel. +44 (0) Fax +44 (0) Liverpool Science Park 131 Mount Pleasant Liverpool, L3 5TF United Kingdom Tel: +44 (0) Fax +44 (0) Fastems S.r.l Via Bruno Buozzi, 61 I San Donato Milan (MI), Italy Tel Fax Fastems UAB Kalvarijos str. 38 LT Kaunas, Lithuania Tel Fax Fastems Oy Ab/FPC-FPM/EN/9/2012 Fastems authorized dealers Benelux countries Rob Rebel Tel. +31 (0) rob.rebel@ertec.eu Netherlands Henk Kremers Tel. +31 (0) , (0) Fax: +31 (0) henk@valkworks.nl Russia Pumori-North-West Ltd Dimitri Verigin Tel Fax: verigin.dmitrij@pumori.ru