Perfect Protective Packaging. FOAMplus Foam cushioning for perfect product protection

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1 FOAMplus Foam cushioning for perfect product protection

2 Safely packed with FOAMplus foam cushioning FOAMplus foam packaging offers excellent cushioning. The polyurethane foam expands automatically, ensuring that voids are filled completely. The foam cushioning makes it impossible for packed products to move during shipping. Protective functions of FOAMplus Cushioning Void Fill Block and Brace Protective packaging with FOAMplus foam cushioning stands up to all manners of stresses during transport. Applications Reverse logistics (return shipping) Spare parts logistics Cost-effective to original protective packaging Alternative to molded parts made of EPS (Styropor ), EPP and PE Shipments containing heavy and breakable products Art, ceramics, glass, etc. Medical devices The advantages of FOAMplus Effective: Extremely impact-resistant, high cushioning Superior foam quality: Equal cushioning with up to 45 percent less material used than alternative foam packaging systems Robust: Effective for very heavy articles or items with sharp edges Individual: Adapts to the contours of the product during hardening Universal: Protects articles of almost all dimensions, shapes and weights Versatile: Void fill, block and brace or cushion as required Space saving: On-demand systems for minimum storage 02 SAFELY PACKED WITH FOAMPLUS FOAM CUSHIONING SAFELY PACKED WITH FOAMPLUS FOAM CUSHIONING 03

3 FOAMplus alternative FOAMplus solutions Packing with FOAMplus Tubes Pre-Molding with FOAMplus FOAMplus Tubes for smart packaging Protect products quickly and reliably with the foam cushion chains FOAMplus Tubes benefit from the high-quality protection of polyurethane foam FOAMplus Tubes are produced using the foam-in-bag system FOAMplus Bag Packer 2 The length of the cushion chain as well as the size and volume of the filling are freely selectable Foam cushioning tubes perfectly suited to advance production Boxes can be flexibly arranged with two cushion chains Film sections without filling are also possible only cushion areas that require it Outsource the production with us or make cushions in-house Produced and delivered from 18 North American locations Accurate design and consistent production guaranteed Multiple polyurethane foam densities to meet your cushioning needs State of the art CAD software designs Can be created to pass ISTA testing Reduce material and improve DIM Weight efficiency 04 PACKING WITH FOAMPLUS TUBES PRE-MOLDING WITH FOAMPLUS 05

4 FOAMplus machine types FOAMplus Bag Packer 2 provides foam packaging at the touch of a button Foam cushioning Manufactured flexibly at high speed Two film widths of 18 and 24 System integration Offline individual packing station Inline conveyor packaging stations Model variants Stand-alone system Height-adjustable with add-on table Table-top model Containers 15 gallons 55 gallons 275 gallons The Bag Packer² at a glance Models Table-top model Stand-alone Height-adjustable Dimensions (H x D x W) x x " x 43.5" x 63" x x 63 Weight 407 lbs 579 lbs 619 lbs Voltage 220 V, 30A 220 V, 30A 220 V, 30A PSI Speed 23 bags per minute 23 bags per minute 23 bags per minute 06 FOAMPLUS BAG PACKER 2 FOAMPLUS BAG PACKER 2 07

5 florinoprea/fotolia.com Smart packaging with FOAMplus Barcode Scanning Scanning the barcode on the carton triggers the output of foam bags with a touch of a button Barcodes identifying foam cushioning in defined sizes and filling volumes are saved within the software database Images on the computer screen illustrate how to position the packaging and the item being shipped Barcode reader is available upon request The software can be integrated into a customer s network, but not required 08 SMART PACKAGING WITH THE FOAMPLUS BARCODE SMART PACKAGING WITH THE FOAMPLUS BARCODE 09

6 FOAMplus machine types FOAMplus Hand Packer for complex and large packaging requirements Ideal solution for large and heavy goods Packing multiple products in one box Firmly secure goods with challenging contours Self-cleaning mixing chamber Model information 6 7 Dimensions (H x D x W) Weight Voltage 56 x x lbs 220 V, 30A 10 FOAMPLUS HAND PACKER FOAMPLUS HAND PACKER 11

7 FOAMplus Films, foam types, containers Storopack produces all films at its own production sites. This guarantees consistently high product quality and reliability of supply. FOAMplus standard film Co-extruded, durable film quality in three roll widths FOAMplus Reference Project Effective transport safety for a direct-selling company Products Machines Workshop supplies, assembly and fastening articles 15 FOAMplus Bag Packers FOAMplus ESD film Anti-static FOAMplus film meeting the requirements for electrostatic dissipative materials Output within the packaging area Total output Around 20 seconds per package 10,000 packages per day FOAMplus separating film Separating films of varying widths for the Handpacker Challenge Creating an efficient packaging process and ensuring perfectly protected products those were the requirements of a leading provider of FOAMplus foam types FOAMplus containers workshop, assembly and fastening Universal light.29 lbs per cubic foot Storopack offers containers in three different sizes articles for tradespeople and industrial Universal medium.62 lbs per cubic foot 15 gallon metal drums companies. In order to prepare As a result, the company is also ideally positioned for additional Universal heavy 1.19 lbs per cubic foot 55 gallon metal drums packages for shipping as quickly as expansion plans and now packs all products securely and effectively 275 gallon bulk containers possible after commissioning, the for transport. Only recently, the group extended the capacity of its Benefits of Universal foam packers have to be able to work central warehouse by more than half. Higher foam yield Components A and B are required to produce foam. Convenient: quickly with the protective packaging Less material weight Storopack takes care of picking up and disposing of the empty containers. system. As the provider has a very Superior protection Lower shipping costs Source reduction large product range and therefore the contents of packages varies greatly, breakable and heavy articles occasionally also ship together in one box. As a result, the products have to be fixed firmly in position and stabilized within the box by the packaging. Solution FOAMplus foam cushioning in film bags fulfills these requirements in every respect: The cushioning holds all items within the package firmly in place, offers optimal cushioning for heavy items and Our customer s view: With FOAMplus we have a protective packaging system which allows us to work quickly and ship products to our customers in a safe and wellprotected way. Moreover, the system hardly requires any storage space and our workspace remains clean. FOAMplus has improved our transport reliability. increases the crushing resistance of the box. 15 Bag Packers fill the bags rapidly, cleanly and conveniently at the touch of a button. 12 FILMS, FOAM TYPES, CONTAINERS REFERENCE PROJECT 13

8 FOAMplus Reference Project Additional convenience for a manufacturer of refrigerators and freezers Challenge Products White goods Equipment One FOAMplus Bag Packer 2 Output in the packaging area Total output Molds for pre-molding Around 20 seconds per pre-molded shape Around 240 packages per day Heavy compressors require packaging. The different models often have a challenging geometry with protruding parts. The new protective packaging solution should reduce the number of packaging options stored without increasing costs for inner packaging. Sustainability & environmental protection Conserving resources with FOAMplus REUSE means... Resources are required to produce protective packaging. But without FOAMplus foam packaging can be reused for multiple shipments effective packaging or if packaging is used incorrectly, the products of the same products. being transported could be damaged. Producing more goods is a waste of resources. Storopack is therefore committed to the effective REDUCE means... and efficient use of protective packaging: Only a little foam is FOAMplus foam packaging and the corresponding production required for maximum protection. process is designed to reduce the use of natural resources. During transport, the lightweight packaging also helps reduce fuel To create the packaging foam, two liquid components free of CFCs consumption. (chlorofluorocarbons) and HCFCs (hydrochlorofluorocarbons) are combined to create polyurethane. In addition, the high-yield foam RECYCLE means... expands to up to 280 times its liquid volume. Post-consumer or production waste from FOAMplus foam packaging can replace primary raw materials: Within the general waste flow, FOAMplus foam is an outstanding fuel for modern waste- combustion plants producing energy from waste. Solution In an ergonomically-optimized packaging area which is fitted with the foam-in-bag system FOAMplus Bag Packer 2, the packing employees produce perfectly-fitting top and bottom cushions as required. Moreover, the customer can produce made-to-measure inner packaging in complex shapes using pre-molding processes. As the FOAMplus universal foam offers an excellent ratio of cushioning to volumetric weight, the overall costs of the protective packaging have remained the same. Our customer s view: FOAMplus is a real step forward for our protective packaging system. The Storopack solution offers us reliability, attractive overall costs and added convenience. Foxy_A/Fotolia.com 14 REFERENCE PROJECT SUSTAINABILITY & ENVIRONMENTAL PROTECTION 15

9 North American Headquarters Cincinnati 4758 Devitt Drive Cincinnati, Ohio Phone Fax Copyright 2016 Storopack. All rights reserved. 0916US

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