Plant Regensburg. IT-Cluster 2017 Warm Welcome

Transcription

1 Bitte decken Sie die schraffierte Fläche mit einem Bild ab. Please cover the shaded area with a picture. (24,4 x 11,0 cm) IT-Cluster 2017 Warm Welcome Continental Regensburg

2 Agenda Eintreffen 14:15Uhr Begrüssung Hr. Schützenmeier Werkspräsentation/Einführung SMD Lager Hr. Immisch Geführter Rundgang Hr. Immisch/Hr. Prof. Wölfl Best Load ein Industrie 4.0 Hr. Prof. Wölfl Gemeinsamer Austausch

3 Made in Regensburg high-tech Energy Park businesspark & Qualification Laboratories Energy Center Logistics Center Test Center Building 47 Production Test Track Development Center Regensburg Communications Continental AG

4 Location / Core Management Team (CMT) Markus Kicker Continental Business System Focus Factory 2 Evi Hastreiter Facility Management, Environment, Security, Safety and Health Thomas Ebenhöch Location and Plant Manager HUB Germany Manager Carsten Strauch Controlling Monika Weingärtner Local IT Karlheinz Vogl Quality / SQM Rafael Hymon Supply Chain Management Dr. Markus Fischer Industrial Engineering Claus Helmers Focus Factory 3 Michael Staab Human Relations Jana Lässlerova Focus Factory 1 Daniela Lulay Communications Regensburg Communications Continental AG

5 Regensburg Electronic Plant Facts & Figures Regensburg Communications Continental AG *Headcount according to P20.4 excluding student trainees and workers employed under the German Temporary Employment Act (AÜG) (as of 12/2016) 5

6 Regensburg Electronic Plant Approximately 2,400* employees Approximately 20,700 m 2 of production space Over 100 million electronic units per year Over 6 billion electronic components per year 570 suppliers 78 customers > 650 delivery locations Regensburg Communications Continental AG *Headcount according to P20.4 excluding student trainees and workers employed under the German Temporary Employment Act (AÜG) (as of 12/2016) 6

7 Location Regensburg Products of Regensburg Plant (excerpt) Chassis & Safety Powertrain Interior Regensburg Communications Continental AG

8 Location Regensburg Products of Regensburg Plant (excerpt) Chassis & Safety Powertrain Interior Acceleration/pressure sensors (g-/psat) FF1 Pedestrian protection system (PPS) FF1 Passive Safety & Sensorics, Vehicle Dynamics Steering, ADAS Regensburg Communications Continental AG

9 Location Regensburg Products of Regensburg Plant (excerpt) Chassis & Safety Powertrain Interior Actuator (SCP, GPA, ACV, IEP) FF1 Manifold air pressure sensor (MAP) FF3 NO x sensor FF3 Mass airflow sensor (MAF) FF3 Sensors & Actuators Regensburg Communications Continental AG

10 Location Regensburg Products of Regensburg Plant (excerpt) Chassis & Safety Powertrain Interior VW on-board control unit (PQ 35) FF2 BDC on-board control unit FF2 Gateway AcGW FF2 MQB A0 on-board control unit FF2 Body & Security Regensburg Communications Continental AG

11 Key Facts Logistc Center Regensburg Communications Continental AG

12 Logistics Center Highest Quality, just-in-sequence Start of construction 1999 Initial Operation 2001 Area (sqm) 13,400 Incoming goods (/day) Operations Ø 1,150 Components 30 million Internal material flow (/day) Containers Ø 16,000 Pallets Ø 2,200 Shipment (/day) Processes Ø 390 Products Ø 385,000

13 Process flow Logistic Center, Automated Systems (live-report) Acceptance of goods Transfer to storage Receipt of goods Picking Removal from storage / Packing Empties handling Shipping Empties management

14 Process flow Logistic Center,

15 Key-Figures Logistic Center, Area (sqm) Employees (LC) m² 115 Tasks Incoming Storage Transport into production Dispatch Empty-Management Packaging- Engineering Customs High Bay Warehouse Capacity (pallets) Area Cycles /day Software Automatic Container Warehouse Capacity (boxes) Speed Area dimension Cycles /day Software pallets 880 sqm LVS (stock-control-system) FiFo boxes. 600x400/120/220/420 mm 5,7m/sec sqm 2x9 m LVS (stock-control-system) FiFo

16 Key-Figures Logistic Center, Incoming Handling Raw-Material 5 docks 6 workplaces Boxes 1 workplace pallets 3 workplaces (Others) Key-figures Incoming Handling units (TRE) / month Components Shifts suppliers Strategy 30 Mio 18 / week % STS; 90 % 2D-Barcode Dispatch Handling Finish Products 5 docks 6 workplaces Boxes 1 workplace pallets 3 workplaces (Others) Key-figures Dispatch Handling units (TRE) / month Internal Transport / day Boxes Pallets Finish products / day Nb. of customers Shifts Nb. of MLFBs Up to 20 / week

17 Bitte decken Sie die schraffierte Fläche mit einem Bild ab. Please cover the shaded area with a picture. (24,4 x 11,0 cm) SMD replenishment plant Regensburg (Surface-mounted devic) Continental CEP

18 SMD replenishment 1 Automatic SMD material ordering Central SMD storage 2 5 Automated replenishment and empties management Picking and aagv hub 3 4 Material transport with aagvs Thomas Kleinert, Continental AG 18

19 Central SMD storage Approx. 200 picks per hour Approx. 20 admissions into WH per hour Capacity for boxes 3 semi automatic forklift units Thomas Kleinert, Continental AG 19

20 Picking and aagv HUB Picking into boxes with fixed destinations Timer based release of the material and loading on an aagv Thomas Kleinert, Continental AG 20

21 Automated replenishment and empties management Autonomous automated path finding to delivery destination Delivery of material Simultaneous pickup of empties Mechanical solution with gravity conveyors Automated gathering of available aagvs in central SMD storage area Thomas Kleinert, Continental AG 21

22 @ Continental Source: It s much closer to reality than you think Source: Source: Thomas Kleinert, Continental AG 22

23 Thank you! Regensburg Communications Continental AG 23