UNIA Universelle-Industrie-Automatisierungs-GmbH

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1 Partner UNIA GmbH, Wirtswiese 5, Kreuztal Tel. +49 (0) Fax. +49 (0) Alle Rechte bei UNIA GmbH, auch für den Fall von Schutzrechtsanmeldungen. Jede Verfügungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.

2 About us UNIA GmbH, a competent innovative company, has been working successfully in the field of automation since Since then, UNIA has installed more than 1100 systems all over the world. We are specialized in working with products of mass production hardware suppliers. This guarantees us unrestricted availability of components and our customers assured maintenance and fast spare parts delivery. Upon request, also products of manufacturers like Siemens, Bosch Rexroth, Rockwell, etc., can be integrated in the automation project. Our versatile and wide experience in different fields of production technology and the use of our individually created software solutions make us a competent automation partner.

3 What we do for you According to the goals and requests of our customers we plan and create automation technology in accordance with the existing budget. High quality and the use of the latest technology make our customers satisfied. We perceive ourselves as partner in machine building and industry and offer automation solutions in the following areas: packaging technology corrugated cardboard production print finishing lamination processing paper production metal forming mining extraction technology rolling mill technology steel band processing UNIA Universelle-Industrie-Automatisierungs-GmbH inspection equipment construction and many more

4 Customer s benefit Constant activity in diverse industry and production areas provides our staff with an immense wealth of experience. We can beneficially integrate applied technologies in various fields for your individual use. We perform the following: UNIA Universelle-Industrie-Automatisierungs-GmbH create automation concepts calculate and optimize drive capacity and clock cycles create operation, control and HMI-Software design documents for control cabinet construction construct control cabinets as service... and on site nationally and internationally: electrical installation start-up after-sale / repair service acceptance of control cabinets according to EN , EN 62061, EN ISO acceptance of control cabinets according to UL508A or CSA References: global concerns of paper, steel and non-ferrous metal industry medium-sized companies producing packaging machines medium-sized companies and engineering firms producing special machines of every description

5 Scope of supply and services: Installation creating cable runs between the control cabinet and the machine cabling between the machine and the control cabinet cable and cable channel material supply Control cabinet construction creating control cabinets according to your circuit diagram material procurement control cabinet testing according to the customer s and general regulations Construction services calculation of drive capacity and clock cycles creating circuit diagrams according to the E-plan creating instruction manuals motor drives assessment creating operation sequences Software creating operation software for Simatic Step7, Bosch Rexroth IEC and PLC open, Rockwell RS Logix 5000 visualization software created with WinCC flexible, WinCC, Vi-Composer or Panel Builder Special solutions control and operation tasks in CFC control and operation in C++ for Siemens Microcomputer (IMCXX)

6 Customer service / Start-up start-up and repair service for the services performed by the UNIA GmbH start-up and repair service support in Siemens, Bosch-Rexroth and Rockwell projects in case of projects performed by the customer, only upon request. Maintenance regular maintenance of your production machine

7 Performed applications UNIA Universelle-Industrie-Automatisierungs-GmbH Paper production operation and control for shaking units in a paper machine operation and control for tail cutters Corrugated cardboard production operation systems for drum shear (rotating sheeter) short sheeter belt drive (double facer ) ( double and single drive systems) register marking operation for cross cutting preprinted paper webs Corrugated cardboard processing sheet-sheet laminator for open corrugated cardboard inline laminators roll-sheet laminators operation systems for corrugated cardboard processing machines (Isowa Inliner) retrofitting Asitrade laminators retrofitting Corpart Flexo printing machines retrofit for Isowa Flexo Folder Gluer Steel, Aluminium, Litho band operation and drive systems for milling feeds operation and drive systems for flying shears operation and drive systems for strip machines operation for positioning drives for CNC slitting shears transport und packaging machines Miscellaneous Bending machines, flanging machines, flanging press, slicing, cutting, processing machines and many more

8 Modernization of a laminator The advantages of applying the latest Siemens technology from batch production: longer life time cycle perfective maintenance, since all components come from large mass production spare parts supply is assured over a long period direct supply of components by the Siemens Company is possible customer after-sale service by the staff of the Siemens Company is also possible worldwide Siemens standard spare parts supply open programming language Step7, WinCC flexible simple interfacing with LAN, Internet and/or remote diagnostics through telephone connection easier exchange of data with the control system through standard interfaces (e.g. OPC - Server)

9 Modernization Isowa PS12

10 Modernization Isowa PS6 Before retrofitting After retrofitting

11 Modernization Corpart flexographic printing press

12 Modernization Corpart flexographic printing press The setting-up time can be reduced considerably due to retrofitting into modem single drives and the consequent elimination of the universal drive. Energy is saved, as thanks to the single drives no cog wheel conversion is necessary. There is no retroaction of the die cutter on the printing unit. Each drive can be corrected separately on the screen. The entered setting values can be saved in the order management.

13 Modernization Corpart flexographic printing press To clear an infeed error, photo cells detecting the initial edge of every sheet can be placed in front of every printing unit. In this way, the printing units can be adjusted so that the printing position suits exactly. Die cutter Printing unit 5 Printing unit 4 Printing unit 3 Printing unit 2 Printing unit 1

14 Modernization Corpart flexographic printing press A mild vacuum transport prevents cardboard damages. The vacuum transporting rolls are driven directly. The caliber height adjustment can be performed automatically. The print length can be corrected during operation. Optionally, we can arrange the installation of infrared drying. vacuum

15 Modernization Corpart flexographic printing press A printing length correction for each printing unit can be entered through the screen. In this way, it is possible to correct a printing plate length error. Precision corrections are also possible during operation.

16 Modernization Corpart flexographic printing press A touch screen allows for operating the whole machine at a central control panel. The following functions may be integrated, for instance: - Saving current setting values - Order management with search function - Selection and deselection of machine parts - Production data acquisition

17 Modernization Corpart flexographic printing press An example of a control cabinet for a printing machine with 5 printing units and a rotary die cutter.

18 Modernization Corpart flexographic printing press Direct Drive Printstation

19 Modernization Corpart flexographic printing press slitter on top slitter at the bottom

20 Siemens Solution Partner Automation Certificates We have proven our expertise as Siemens Solution Partner Automation in the following field: Motion Control All photos of Siemens components published by courtesy of Siemens ZN-Köln from

21 Siemens Solution Partner Automation Additional information: PC-Based automation is one of our areas of expertise. Using a Microbox or a Box-PC in conjunction with the software tools ODK (Open Developer Kit), WinAC RTX, integrated C++ special solutions, WinCC or WinCC flexible, we create an efficient, cost-saving operation and control system for your conceptual formulation. Real-time solutions that are not to buy elsewhere on the market. All photos of Siemens components published by courtesy of Siemens ZN-Köln from

22 Van den Bos Van den Bos STS machines Our machines complete every kind of processing from corrugated cardboard sheet to corrugated cardboard boxes. The machines cut, punch, print, fold, glue, bond, bundle and make manageable cardboard packaging. Over 30 years of knowledge and experience ensure the best consulting service for a capital investment in a machine. We install and are able to service the machines. Van den Bos STS is the highly qualified partner fort the corrugated cardboard industry. - Flexo Rotary Die-cutters - Special Folder Gluers - Flexo Printer Slotters - Laminators - Flexo Folder Gluers - Palletisers - Folder Gluers - Handfed platens - Prefeeders - Circular cutters - Flatbed die cutting units - Cylinder die cutters Publication authorized by Van den Bos Mr. Paul Van den Bos on

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