BakeMax Dough Mini Moulder BMMDM02

Transcription

1 BakeMax Dough Mini Moulder BMMDM02

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3 Instruction Manual 1. Preface P2 2. Machine Introduction P2 3. Machine Specification and Components P2 4. Moving Method and Stand Assembling P4 5. Installing Method and Cautions P5 6. Operation Detail and Safety Caution P6 7. Cleaning Method and Maintenance P7 8. Adjustment and Troubleshooting P7 9. Machine Electric Wiring Diagram P Parts Explosive Drawing and Parts List Pll 3

4 1. Preface Congratulations! You have obtained the BakeMax Mini Dough Moulder, it will be your best assistant in moulding dough. Please operate & maintain the machine as per this instruction manual, it will be your good partner in making bread, making money with good efficiency. 2. Machine Introduction The BakeMax Mini Dough Moulder supply you various application, it includes rolling, winding, non-winding, kneaded by press plate, kneaded not through press plate or changing of outlet direction, etc. during the moulding process. It is available for changing and choosing depends on different demand of your products. This machine is based on 2 sets of different size non-stick rollers, plus each component in precision design. It is recommend specially used for moulding oriental dough which with characters of soft, sticky, high sugar, high fat composition dough, such as: sweet bread, toast bread, butter bread, salad bread, or other various types dough is also very suitable. It is specially designed complete cover opening device and scraper, cover, it is easy disassemble style and easy operate, convenient to clean. 3. Machine Specification and Components Machine specification: Machine External dimensions: W77xD116xll4H(cm) Upper roller size: 7.6dia. x 30 wide cm Lower roller size: 8.9dia. x 30 wide cm Max. Capacity (pcs/hr): Max 3,000 Nos. of Squeeze roller: 4pcs Roller gap First Roller gap: Oto 15mm variable Second Roller gap: Length of dough inlet Width of dough inlet Conveyor width: Moulding weight range: Wattage Power: Machine Net Weight: 1 to 16mm variable 9cm~14cm (Has not replaced into the hopper fitting) 13 cm-18 cm (Replaces into the hopper fitting) 8cm 49cm 50 to 1200g 750w 250kg 4

5 Machine Components: 1 Support (front collecting tray) 10 Cover / Rear collecting tray 2 Moulding plate 11 Guiding plate 3 Canvas conveyor 12 Adjusting handle of conveyor 4 Start / Stop switch 13 Cover 5 Emergency stop switch 14 Adjusting handle of upper roller gap 6 Index mark of lower roller gap 15 Adjusting handle of conveyor forward, reverse running 7 Flour box 16 Adjusting handle of press plate 8 Feeding hopper 17 Adjusting handle of lower roller gap 9 Winding forming net 18 Index mark of upper roller gap 5

6 4. Moving Method and Stand Assembly l)please use 1 Ton capacity forklift, to move wooden case packed machine to the proper place for unpacking wooden case, it just left pallet only 2)To insert Nylon band pass through both sides bottom of machine body, then to lift machine away from pallet by forklift and to place machine on the ground gently. 5. Installing Method and Cautions Installing Method: 1. To find a position : to find plain position and surrounded with sufficient space as per requirement of operating process in production line. 2. Machine Fastening : moves machine to position required, stand casters should be fastened stably. 3. Power Supply Connection : to do this job by professional electrician only, it is necessary to connect power supply meets the specification & voltage shown on nameplate. 4. Try to test running direction: press start button at ON" in front of machine to start machine. 5. To check the face side 1 set upper roller if it is in correct direction for rotating inward to reel dough into machine, if it is in wrong direction, just to exchange connection of any two electric wires each other, then try to test it running OK. Cautions: 1. After unpacked wooden case,, please check if machine appearance and each parts are completely shipped without damage, shortage. 2. It is necessary to hire professional electrician to perform installation and machine test running as per instruction manual. 3. It needs to keep 40 cm space each at rear side of installation and both left, right sides. 4. It must connect the Earth wire for power supply wiring, and caution that to prevent power supply cables from pressing and pulling. 5. To place flour box at position required and to dispense flour as per requirement. 6

7 6. Operation Detail and Safety Caution Operation Detail: 1.Firstly please clean machine before operation : please follow instruction shown on No Regarding description of operate function key, please check the indicated figure, list & number shown on No.3 description of machine partial components as above. (1) Front collecting tray: tray to collect mould finished dough. (2) Moulding plate: adjustable moulding press plate. (3) Conveyor: moulding conveyor available for forward, reverse running. (4) Start / stop switch: button for start / stop machine. (5) Emergency stop switch: emergency push button, it can be returned back after turned rightward. (6) Index mark of lower roller: gap of lower roller for display adjusting index mark by mm unit (7) Flour box: movable flour dispensing box. (8) Feeding hopper: dough feeding inlet, with adjusting device of inlet size.. (9) Stainless steel wire net: for winding dough by stainless steel wire net, it is adjustable or without working. (10) Cover / Rear collecting tray: can be covered or to use as a collecting tray for moulding finished dough. (11) Guiding plate: plate for guiding purpose when dough is reverse running. (12) Adjusting handle of conveyor: 2 rotating handles for adjust tightening balance of conveyor. (13) Cover: both sides cover can be opened for disassembling scraper, maintaining repair machine. (14) Adjusting handle: adjusting handle of upper roller gap (mm). (15) Adjusting handle of conveyor forward, reverse running: handle for changing forward, reverse running of conveyor. Do not push it at central position. (16)Adjusting handle of press plate: high, low adjusting handle for press plate of moulding dough. 3. Operating Method: a. To adjust size of feeding inlet, upper & lower roller gap, conveyor running direction, high, low of press plate and position of collecting tray as per requirement. b. To dissemble (lo)guiding plate or (9)stainless steel wire net depends on product demand, please see instruction as per following figures. c. Press start button "ON" to start machine. d. To throw dough into feeding inlet, to perform rolling moudling, then to micro-adjust each component as per requirement. e. Press "OFF" button to stop machine.

8 Safety Caution : 8

9 l.when machine is running, people is not allowed to approach machine or to stretch any goods into machine. 2.This machine is limited for sheeting moulding on flour dough only, do not place hard goods or toxic goods into machine for processing. 3.Operator must wear working uniform, wear cap and to avoid clothes, hair fell into machine. 4.A11 machine cover & device can be opened only during professional technician is repairing machine. 5.During operation, each control switch button should be pressed by finger, use other tools is not allowed. 7. Cleaning Method and Maintenance When daily job has finished, it needs cleaning and maintenance, to keep machine running in good condition and long life. Cleaning Method - 1.Before cleaning machine, firstly to turn off the main power switch. 2. When cleaning machine, do not use water to spray machine directly or to use too much wet cloth, to avoid damage machine parts or danger caused by electric leakage. 3.To open the front cover, in order to clean roller scraper and rough chips. 4.To open the canvas, in order to clean flour dust and dough chips on the conveyor. Maintenance 1. Always to keep cleanness at machine housing, inner mechanic parts, motor and conveyor, etc. 2.To inspect rotary parts, such as motor, chain, roller etc. if there is noise and to do proper adjustment. 3.To inspect if control switch, safety device and adjusting handle works in normal status. 4. To check each fastening screws, mechanism if it at normal position. 8. Adjustment and Repair Troubleshooting : Safety Caution : 1.Before to perform repair maintenance & adjustment, firstly to study this instruction manual carefully. In order to handle this matter without problem. 2.Repair maintenance and adjustment job always performed by professional technician, the user is prohibited to perform this job by themselves. 3.Before to perform repair maintenance, always to make sure if main power supply has disconnected Adjustment: After this machine has been run for a period, it needs to adjust tightening status of moulding plate, conveyor and motor belt. 9

10 Troubleshooting : No. Trouble Repair Solution Handled by Remark 1 Machine is not able to run a. If power switch has shutdown or bad connected. Operator b. If the front cover in normal position. c. To check if there is any goods has blocked in the Professional the roller moulding conveyor. technician d. To check if motor, electric component and electric wiring has broken. 2 Motor with noise, not running. 3 Safety switch of power supply has shutdown 4 Slow down speed of moulding dough capacity 5 2 pes of dough stuck together. 6 Noise happened during running a. To check if there is any goods has blocked in the Operator roller moulding conveyor. b. To check if it is phase shortage on power supply. Professional c. To check if electric wire, electromagnetic switch technician in bad status. Adjust roller gap too small. Tightening adjustment of moulding plate, conveyor and motor belt. a. To adjust roller gap properly. b. To adjust proper gap of moulding conveyor. c. Necessarily feeding dough at regular position, direction and weight. a. To check machine stability. b. To check fastened screws at each outer mechanism. 7 Electric leakage a. To check electric wiring, motor if it has damaged, wet. b. To check if transformer with electric leakage. Operator Professional technician Operator Operator c. To check adjust belt, conveyor, troubleshooting is Professional same as repair solution shown on No.4. technician Professional technician

11 9. Machine Electric Wiring Diagram 10. Parts Explosive Drawing and Parts List 11

12 Parts Explosive Drawing

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15 Parts List Item Description Item Description 1 Main body assembly 13.3 Fixing screw 1 of scraper 1.1 Right wall base 13.4 Bearing unit Right wall base assembly 14 Molding plate? 1.3 Cover 2 15 Molding plate assembly 1.4 Lower machine body 15.1 Molding plate Fixing rack (adjusting net) 15.2 Fixing plate of adjusting rack 1.6 viewing window 15.3 Link 1.7 Holder of viewing window 15.4 Worm gear 1.8 Polyurethane block 15.5 Rotating shaft Conical rubber pad 15.6 Rotating shaft Brake wheel 15.7 Rotating shaft Flexible wheel 16 Bearing holder Strong magnet 17 Flip-flop assembly 1.13 Dry bearing 17.1 Adjusting handle holder 2 Right wall base accessories 17.2 Adjusting handle holder accessories 1 3 Right wall cover 17.3 Adjusting handle holder accessories Left wall cover 17.4 Grinding rod 4.2 Tubular cam lock 17.5 Gripper 5 Roller 1(top, rear) 17.6 Spring plungers 6 Roller 2(lower, front) 18 Washer 7 Roller 3(lower, rear) 19.1 Shaft support base 8 Roller 4(top, front) 19.2 Dry bearing 9 Roller 5(active) 20.1 Rotary adjusting shaft 10 Roller 6(passrve) 20.2 Rotary adjusting shaft accessories 11 Roller axle 20.3 Worm gear 12.1 Bearing holder 1, welded 21 Fixing shaft of machine body 12.2 Fixing plate 1 of bearing base 22 Fixing shaft 2 of machine body Fixing base of scraper 23 Link Fixing rack of scraper 24 Sprocket for roller Scraper 25 Sprocket 2 for roller 12.4 Torsion spring _ 26 Motor sprocket 12.5 Compression spring 27 Sprocket for flip-flop 12.6 Dry bearing 28 Flip-flop 13 Bearing housing assembly 2 29 Idle wheel 13.1 Bearing housing Idle wheel rack 2 15

16 13.2 Fixing plate 2 of bearing housing 30.2 Idle wheel rack 1 Item Description Item Description 30.3 Idle wheel 2 59 Bearing unit Extension spring 2 60 Push button switch 30.5 Flange dry bearing 61 Bearing unit Bearing (6201W) 62 Micro switch 31.1 Sprocket rack 63 Plastic screw 31.2 Dry bearing 64 Chain 1 32 Worm 65 Chain 2 33 Fixing base 1 of adjusting bar 66 Chain 3 34 Fixing base 2 of adjusting bar 67 Chain 4 35 Adjusting handle 68 Conveyor 36 Adjusting shaft 69 Canvas conveyor 37 Adjusting shaft 2 70 Gear speed reducer 38 Fixing screw 2 of scraper 39 Fixing screw 3 of scraper 40 Scraper assembly Front cover 41.2 Feeding hopper 41.3 Feeding hopper accessories 41.4 Emergency stop switch 42 Cover assembly 43 Support 44 Fixing rack of support 45 Supporting plate 46 Index mark 47 Index mark 2 48 Flour box 49 Slide 50 Slide 2 51 Plum screw rod 52 Stainless steel wire net 53 Slide track Extension spring 55 Bushing of bearing unit 56 Dry bearing 57 Bearing (6204W) 58 Bearing (6005W) 16

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