IEC and ISO A cross reference guide

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1 and A cross reference guide This guide sets out to explain where the details for different safety lifecycle activities can be found in the standards for the Machinery Sector: and. 1 Concept 2 Overall scope definition 3 Hazard and risk analysis 4 Overall safety requirements 5 Overall safety requirements allocation The overall safety lifecycle model contained in has been used as the reference point. 6 Overall operation and maintenanc e planning 7 Overall planning Overall safety validati on plannin g 8 Overall installation and commissionin g planning E/E/PE system safety requirements specification E/E/PE Safety-related systems Realisation (see E/E/PE system safety lifecycle) Overall installation and commissioning 11 Other risk reduction measures Specification and Realisation 13 Overall safety validation To navigate click on one of the buttons below and then click on an individual phase Overall operation, maintenance and repair Decommissioning or disposal 15 Overall modification and retrofit

2 Initial 1 Concept 2 Overall scope definition 3 Hazard and risk analysis 4 5 Overall safety requirements Overall safety requirements allocation

3 Realisation Etc. Phase 5 Overall planning 9 E/E/PE system safety requirements specification 6 Overall operation and maintenance planning 7 Overall safety validation planning 8 Overall installation and commissioning planning 10 E/E/PE Safety-related systems Realisation (see E/E/PE system safety lifecycle) 11 Other risk reduction measures Specification and Realisation 12 Overall installation and commissioning 13 Overall safety validation 14 Overall operation, maintenance and repair 15 Overall modification and retrofit 16 Decommissioning or disposal

4 Detailed Realisation 9 Safety Requirements Specification Detailed design Hardware architectures Hardware reliability verification 10 Application Software

5 1 Concept To develop a level of understanding of the EUC and its environment (physical, legislative etc.) sufficient to enable the other safety lifecycle activities to be satisfactorily carried out Not Covered The scope of is the design, integration and validation of SRECS. Note: Clause 4 Management of functional safety specifies the management and technical activities that are required Not Covered The scope of is the design and integration of SRP/CS

6 2 Overall scope definition To determine the boundary of the EUC and the EUC control system; To specify the scope of the hazard and risk analysis (for example process hazards, environmental hazards, etc.) In the introduction Figure 1 references ISO and for the design and risk assessment of the machine Note: and are now combined Clause 4.1: The SRP/CS shall be designed and constructed so that the principles of ISO and ISO are fully taken into account

7 3 Hazard and risk analysis To determine the hazards, hazardous events and hazardous situations relating to the EUC and the EUC control system (in all modes of operation), for all reasonably foreseeable circumstances, including fault conditions and reasonably foreseeable misuse (see of -4); To determine the event sequences leading to the hazardous events; The scope will be dependent upon the phase reached in the overall, E/E/PE system and software safety lifecycles (since it may be necessary for more than one hazard and risk analysis to be carried out). For the preliminary hazard and risk analysis, the scope will be as defined by the output of the overall scope definition In the introduction Figure 1 references ISO and for the design and risk assessment of the machine Note: and are now combined Clause 4.1: The SRP/CS shall be designed and constructed so that the principles of ISO and ISO are fully taken into account

8 4 Overall safety requirements To develop the specification for the overall safety requirements, in terms of the safety functions requirements and safety integrity requirements, for the E/E/PE safety-related systems and other risk reduction measures, in order to achieve the required functional safety In the introduction Figure 1 references ISO and for the design and risk assessment of the machine Note: and are now combined Clause 4.1: The SRP/CS shall be designed and constructed so that the principles of ISO and ISO are fully taken into account

9 5 Overall safety requirements allocation To allocate the safety functions, contained in the specification for the overall safety requirements (both the safety functions requirements and the safety integrity requirements), to the designated E/E/PE safety related systems and other risk reduction measures; To allocate a safety integrity level to each safety function to be carried out by an E/E/PE safety-related system Clause Specifications for each SRCF shall comprise the functional requirement (5.2.3)and the safety integrity requirement (5.2.4) Clause For each safety function the characteristics and the required performance level shall be specified

10 6 Overall operation and maintenance planning To develop a plan for operating and maintaining the E/E/PE safety-related systems, to ensure that the required functional safety is maintained during operation and maintenance Planning is not covered separately. Note: ISO is referenced in clause 9 (Maintenance)

11 7 Overall safety validation planning To develop a plan for the overall safety validation of the E/E/PE safety-related systems Clause (h) Sets out the requirements of as validation plan Validation Clause 3.4 sets out the requirements for a validation plan

12 8 Overall installation and commissioning planning To develop a plan for the installation of the E/E/PE safety-related systems in a controlled manner, to ensure that the required functional safety is achieved; To develop a plan for the commissioning of the E/E/PE safety-related systems in a controlled manner, to ensure that the required functional safety is achieved Clause A SRECS shall be installed in accordance with the functional safety plan for the final system validation (clause item (h))

13 9 E/E/PE system safety requirements specification To define the E/E/PE system safety requirements, in terms of the E/E/PE system safety function requirements and the E/E/PE system safety integrity requirements, in order to achieve the required functional safety Clause Specifications for each SRCF shall comprise the functional requirement (5.2.3)and the safety integrity requirement (5.2.4) Clause For each safety function the characteristics and the required performance level shall be specified

14 10 Realisation Hardware design To create E/E/PE safety related systems conforming to the specification for the E/E/PE system safety requirements (comprising the specification for the E/E/PE system safety functions requirements and the specification for the E/E/PE system safety integrity requirements) ; Part 2 for Hardware Part 3 for Software Included in Clause 6. Control of systematic faults is part of this clause. SRECS architecture is described by subsystems detailing Hardware Fault Tolerance and Diagnostic Coverage Clause 4.4 gives the overall requirements. Clause 6 describes designated architectures as categories (B, 1 4). Categories state the required behaviour of a SRP/CS in respect of it s resistance to faults etc.

15 10 Realisation Hardware verification To create E/E/PE safety related systems conforming to the specification for the E/E/PE system safety requirements (comprising the specification for the E/E/PE system safety functions requirements and the specification for the E/E/PE system safety integrity requirements) ; Part 2 for Hardware Part 3 for Software Subsystems can be evaluated for random hardware failures according to formulae given in clause Verification is primarily achieved by testing Clause 6.12 Clause 4.7 The PL achieved by each safety function shall match the required PL (PLr). Figure 5 describes the relationship between Category, MTTF d and DC avg

16 10 Realisation Application software To create E/E/PE safety related systems conforming to the specification for the E/E/PE system safety requirements (comprising the specification for the E/E/PE system safety functions requirements and the specification for the E/E/PE system safety integrity requirements) ; Part 2 for Hardware Part 3 for Software Clause 6.10 Requirements for software based parameterization as well as application software using LVL. Modular structured programs with documentation that can be verified by testing Clause 4.6 Allows for development of embedded software to PLd and application software for all PL s. Uses a V model to describe the software safety lifecycle. Has requirements for software based parameterization. Modular and structured programs that can be verified by testing

17 11 Other risk reduction measures To create other risk reduction measures to meet the safety functions requirements and safety integrity requirements specified for such systems (outside the scope of this standard)

18 12 Overall installation and commissioning To install the E/E/PE safety-related systems; To commission the E/E/PE safety-related systems Clause 6.13 A SRECS shall be installed in accordance with the functional safety plan for the final system validation (Clause item (h))

19 13 Overall safety validation To validate that the E/E/PE safety-related systems meet the specification for the overall safety requirements in terms of the overall safety functions requirements and the overall safety integrity requirements, taking into account the safety requirements allocation for the E/E/PE safety-related systems developed according to Clause Each SRCF specified in the SRECS requirements specification, and all the SRECS operation and maintenance procedures shall be validated by test and/or analysis -2 Safety of machinery Safety-related parts of control systems Part 2: Validation This standard has detailed requirements for validation

20 14 Overall operation, maintenance and repair To ensure the functional safety of the E/E/PE safety related systems is maintained to the specified level; To ensure that the technical requirements, necessary for the overall operation, maintenance and repair of the E/E/PE safety-related systems, are specified and provided to those responsible for the future operation and maintenance of the E/E/PE safety-related systems Clause 7 - Information for use of the SRECS shall be provided to enable the user to develop procedures to ensure that the required functional safety is maintained during use and maintenance of the machine Clause 9 Maintenance Simply states that the information for use of the SRP/CS shall include instructions for the maintenance (including periodic inspections) of the SRP/CS. Note: ISO is referenced

21 15 Overall modification and retrofit To define the procedures that are necessary to ensure that the functional safety for the E/E/PE safety-related systems is appropriate, both during and after the modification and retrofit phase has taken place Clause 9 Modification This clause specifies the modification procedure(s) to be applied when modifying the SRECS during design, integration and validation (e.g. during SRECS installation and commissioning). Modification after the SRECS has been put into operation and use is not considered by Modifications during software development covered in clause 4.6 Software safety requirements. Modification after the machine has been put into use is only briefly mentioned in the documentation requirements of clause 11 Information for use

22 16 Decommissioning or disposal To define the procedures that are necessary to ensure that the functional safety for the E/E/PE safety-related systems is appropriate in the circumstances during and after the activities of decommissioning or disposing of the EUC

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