Genius CT-A SERIES tables and lines for float glass
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1 Genius CT-A SERIES tables and lines for float glass
2 When competitiveness means technology that doesn't grow old Made In Intermac 2
3 The market asks for a high-performance solution that guarantees reliability and a long lifespan. Intermac answers with a range of cutting tables designed to overshadow the investment: Top quality components and solutions to ensure optimum results and machining accuracy over time. Patented tool magazine. Software that's pioneering in terms of easy use and performance. 3
4 Quality without compromises Genius CT-A SERIES tables and lines for float glass 4
5 5
6 A powerhouse of technology The gantry cutting bridge is moved through ball screw guide combined with tempered, adjusted pinions and racks with helicoidal toothing. All this technology offers: acceleration of 10m/sec 2 a speed of 200m/min precision of mm The planarity of the working area (fundamental for perfect machining results) is guaranteed by the adjustment of the base and wooden panels on the tool machine. 6
7 Genius CT-A SERIES The working head is equipped with a laser reader that automatically detects the position of the sheet on the work table and also acts as a double zero for cutting laminated glass. In addition, it can be used for digitalising templates and models positioned on the work table. The lubrication oil supply is electronically managed to avoid any waste. 7
8 A solution for all cutting needs Optimum cutting quality, even on vinyl. The cutting quality is guaranteed by the proportional elec tro-pneumatic control system that enables the power/ speed ratio to be measured correctly. Transverse and longitudinal pneumatic bars for easy glass breaking (optional). Belt system for sheet transfer; ideal for a in-line configuration (optional). 8
9 Genius CT-A SERIES Smooth, even tilting of the table to allow large sheets to be loaded (optional). Automatic feet that support the sheet while the table is tilting, acting as mechanical sheet aligners. 9
10 Cutting edge technology Thanks to the 6-position tool magazine, the most suitable tool can be used to make different cuts on a single sheet, greatly improving the quality of the end result. The wheel-holder cones allow the cutting tools to be changed easily, whether manually or via the automatic magazine. They also guarantee the necessary rigidity during the machining operation. 10
11 Genius CT-A SERIES Laser detection of the sheet thickness, combined with the tool magazine, for increased cutting control automatism. Particularly handy for in-line configurations. BCR (Brush Coating Removal) device for removing the low-e coating with a motorised metallic brush with adjustable consumption compensation. Standard removal of 20mm width. Upon request, brushes with a diameter of 15-30mm can be fitted. GCR (Grinder Coating Removal) device for removing the low-emissions film with a cup grinding wheel (diameter 20mm). Constant removal quality, thanks to automatic grinding wheel wear compensation. 11
12 Intermac Windows Numerical Control: the simplest answer Ideal both for those using CNC machines for the first time and those who already have programming experience. Management of the working parameters of the machine. Creation and modification of the cutting patterns and/or the geometric or non-geometric shapes. Modules for quick estimate calculation and production reports. 12
13 13
14 Intermac Windows Numerical Control: the simplest answer Cutting editor in Windows environment, with a user-friendly graphic interface, for making straight cuts on sheets without employing the optimisation program. Particularly recommended for quick, immediate cuts, it can manage an endless number of nesting levels and also offers a function for inserting shapes in the glass sheets before cutting. Parametric library on the machine, containing parametric shapes ready for the optimised cut and working directly on the machine. Optimiser for straight and shaped cuts. Ideal for shaped cuts and open cuts, this software allows even the most complex production to be optimised to ensure minimum wastage. 14
15 Genius CT-A SERIES Multi-tasking programming software in the Windows environment, for designing shapes complete with parametric programming, automatic geometric profile regeneration functions using a FreeForm function and an automatic function for optimising and regenerating the geometries of artistic shapes in.dxf format (for cuts on vinyl). Visualisation of the cutting pattern on a screen at the end of the line. Hardware and software kit that shows the cutting/shearing pattern on a monitor located in the shearing area, facilitating the unloading of finished volumes. Software kit that optimises the cut on the basis of the future machining operations and optimises the management and unloading of finished volumes on the racks. 15
16 Technical data of machines with stand-alone configuration Genius 37 CT - A Genius 61 CT - A Machinable dimensions 3710x2750 mm 6100x3350 mm Machinable thickness 3-19 mm 2-25 mm (optional) 3-19 mm Max axis speed 200 m/min 200 m/min Max acceleration 10 m/sec 2 10 m/sec 2 Positioning precision of the working head mm mm Straight and shaped optimisation (optional) yes yes Breaking bars (optional) (optional) Table tilting time (optional) 30 sec (1 stroke) 30 sec (1 stroke) Work table height 900 ( ) mm 900 ( ) mm Dimensions for shipment (LxWxH) 5500x2275x2250 mm 7900x2275x2000 mm Installed power: fixed table - tilting table (optional) 5.6 kw kw 7.8 kw kw Overall weight 2400kg 3800kg 16
17 900 (35,4 ) 950 (37,5 ) 1400 (55 ) 900 (35,4 ) 950 (37,5 ) 1400 (55 ) Genius CT-A SERIES Genius 37 CT-A 3400 (133.8 ) 4500 (177 ) 6500 (256 ) 2950 (116 ) 5350 (210 ) Genius 61 CT-A 4000 (157.4 ) 6875 (270,5 ) 8875 (349,4 ) 5350 (210 ) 3592 (141,4 ) 17
18 Technical data of machines with in-line configuration Genius 37 CT - A Genius 61 CT - A Machinable dimensions 3710x2750 mm 6100x3350 mm Machinable thickness 3-19 mm 2-25mm (optional) 3-19 mm Max axis speed 200 m/min 200 m/min Max acceleration 10m/sec 2 10 m/sec 2 Positioning precision of the working head mm mm Straight and shaped optimisation (optional) yes yes Sheet transfer speed 40 m/min 40 m/min Work table height 900 ( ) mm 900 ( ) mm Dimensions for shipment (LxWxH) 5500x2275x2250 mm 7900x2275x2000 mm Installed power 9.6 kw 13.5 kw Overall weight 2400kg 4000kg 18
19 Genius CT-A SERIES Genius 37 CT-A in line 3400 (133.8 ) 4500 (177 ) 900 (35,4 ) 1400 (55 ) 2950 (116 ) Genius 61CT-A in line 4000 (157.4 ) 6875 (270,6 ) 3592 (141,4 ) 900 (35,4 ) 1400 (55 ) 19
20 Overall dimensions of machines with in-line configuration Genius 37 ST with breaking bars + tilting arms 4500 (177 ) 900 (35.4 ) 2950 (116 ) Genius 61 ST with breaking bars + tilting arms 6875 (270.6 ) 900 (35.4 ) 6875 (270.6 ) 900 (35.4 ) 3442 (135.5 ) 3442 (135.5 ) 20
21 Genius CT-A SERIES Genius 37 ST in line 4500 (177 ) 900 (35.4 ) 2950 (116 ) Genius 61 ST in line 6875 (270,6 ) 900 (35.4 ) 3442 (135,5 ) 21
22 Examples of in-line configuration 3-piece line: Genius LS fixed single-side + Genius CT-A + Genius ST 3-piece line: Genius LS fixed twin-side + Genius CT-A + Genius ST 3-piece line: Genius LS-ML (2 pick-up positions) + Genius CT-A + Genius ST 3-piece line: Genius LS-ML (2 pick-up positions) + Genius CT-A + Genius ST 22
23 Genius CT-A SERIES 3-piece line: Genius LS-ML (5 pick-up positions) + Genius CT-A + Genius ST 3-piece line: Genius LS-BL (5 pick-up positions) + Genius CT-A + Genius ST System with Genius LS mobile transverse single-side + Genius CT-A + Genius ST with automatic magazine with motorised racks. System with two opposed lines - Genius LS mobile transverse singleside + Genius CT-A / Genius ST + Genius 37 LM-AC 61 with automatic magazine with motorised racks. 23
24 Examples of line configuration System with shuttle and fixed magazines + Genius CT-A + Genius ST System with shuttle and mobile magazines + Genius CT-A + Genius ST System with two parallel lines - shuttle and mobile magazine + Genius CT-A Genius ST + Genius 37 LM-AC 61 24
25 Genius CT-A SERIES System with bridge crane and fixed magazines + Genius CT-A + Genius ST System with bridge crane and mobile magazines + Genius CT-A + Genius ST System with two parallel lines - bridge crane and mobile magazine + Genius CT-A / Genius ST + Genius 37 LM-AC 61 25
26 Service & Parts Direct, immediate coordination of service requests between Service and Parts. Support for key customers from specific Intermac personnel, in-house and/or at the customer's site. Intermac Service Machine and system installation and start-up. Training centre for Intermac field technicians and subsidiary/dealer personnel; customer training directly at the customer's site. Overhaul, upgrade, repairs and maintenance. Remote diagnostics and troubleshooting. Software upgrade. 95% 95% Biesse field technicians in Italy and worldwide. Biesse technicians manning a Teleservice Centre. certified dealer technicians. training courses in a variety of languages every year. 26
27 Intermac promotes, nurtures and develops direct, constructive relationships with customers in order to better understand their needs and improve its products and after-sales service via two dedicated areas: Intermac Service and Intermac Parts. With its global network and highly specialised team, the company offers onsite and on-line assistance and spare parts for machines and components anywhere in the world, 24/7. Intermac Parts Original Intermac spare parts and spare parts kits customised to suit the machine model. Spare part identification support. Offices of DHL, UPS and GLS couriers located within the Intermac spare parts warehouse, with multiple daily pick-ups. Optimised order dispatch time, thanks to a global distribution network with de-localised, automated warehouses of machine downtime orders dispatched within 24 hours. of orders dispatched on time. spare parts staff in Italy and worldwide. orders processed every day. 27
28 P5812P0583 August 2016 Intermac.com 28
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