OPTIMIZER TRAINING MODULE

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1 OPTIMIZER TRAINING MODULE A Guide to knowing and selling space optimization solutions (20/11/2008) 1

2 Optimizer Training Module This presentation is prepared for the field to understand 1. The concept of optimizer, 2. Frequently asked questions by customer 3. Various need to know details about optimizer like Loading level, its safe load (UDL), system weight etc and its calculation. 4. Our variety of offerings in optimizer 5. Features & standard models for various layouts, and 6. Its Importance. The reason behind preparing this presentation is : a) To explain the space saving concept and several benefits of optimizer mobile storage system, and b) to equip field to independently handle optimizer queries. Optimizer Training 2

3 Why Optimizer? OPTIMIZER as the name suggests means optimum use of space, value & money. Everybody understands the value of space in today s world. From single storey building to double & then the concept of tripple storey and now mutli-apartments shows what the value of space is all about. Economy, sensex, commodity prices, oil and steel prices goes up and down but real estate prices always heads north. Hence everybody understand the value of space. Every individual, architects, corporate, both govt. & Pvt., SME s are looking for maximizing space utilization. The more effectively you use the given area, the more cost of product per unit will go down, means higher productivity. POSITIONING OF OPTIMIZER: Compact, Value For Money, Centralized Heavy Duty Storage Systems for Documents, Files, Stationery, etc. TARGET SEGMENT : PSUs, Govt Depts, Large & small Corporates, Banks,Insurances, NBFC s, FIIs, Law departments, Education sectors record rooms and archival stoarge etc. Our internal study shows that it saves more than 70% space or in another way, in the same space you can store 70% more files, documents (shown in optimizer CD) Optimizer Training 3

4 Brief Description The OPTIMIZER Range of Storage Systems are ideally suited for Heavy Duty as well as Normal usage Storage needs for application in the offices and are space saving, compact & easy to handle for storage & retrieval of all kinds of files, documents, stationery, etc. Optimizer Training 4

5 What is Optimizer Optimizer is a space saving system and is a arrangement of bodies, back-to-back & side-by-side and fixed on the understructure in such a way that allows the system to move on pre-fixed channels. Channels are grouted on the floor. How it works Optimizer bodies arranged/fixed side-by-side, back-to-back which rests on understructure & which moves on channels with the help of bearing and other fittings attached to understructure. One can move the system on the rails, lock & unlock at particular position for user safety, closing & locking the whole system with the help of locking stiffner. Optimizer Training 5

6 There are two models of KD optimizer SNo Description Dimensions (mm) 1 Optimizer H x 381 D x 915 W 2 Optimizer H x 457 D x 915 W (Both Models are w/o Doors ) Using these two models of KD, one can make different configurations to suit the different requirements. Optimizer Training 6

7 Types of Optimizer There are two types of optimizer : 1. Push Pull Type (Manual operation): Provision of C type handle given on one of the side panel of the body. Only can be given in P1 and P2. Optimizer Training 7

8 Push pull Type Push pull Optimizers as the name suggests have to be operated manually. Push pull Optimizers comes in two models P1 and P2 This is designed and is kept limited to P2 only because as we increase the no. of bodies, the weight of the system increases and as the weight increases it is difficult to operate manually. This difficulty gives us an idea to come out with Drive Type concept. Optimizer Training 8

9 Drive Type 2. Drive Type : Drive wheel (Image below) made up of Polyuretheneis provided which helps user to move the bodies easily on the channels without much effort. In standard configuration, we can give from D2 to D5. Optimizer Training 9

10 Drive Type 1. Drive type optimizer is easy to operate and doesn t require mucheffort as the system moves with the help of chains which is fitted within drive wheel. 2. There is lot of accessories attached to Drive wheel which is there to move the optimizer in totality like Drive wheel, shaft & its settings, chains and bearings etc. These all accessories are covered in DRIVE UNIT COVER whichis over & above the body, which is nearly half the height of body. Optimizer Training 10

11 Type of Bodies SINGLE STATIC bodies are single and fixed (non-movable) and act like a wall at one end of the system. SINGLE LAST bodies are single and movable. They are placed at the other end of the system and attached with locking stiffner which locks the system. The basic difference is it is movable and has drive unit cover TWIN MOBILE bodies are arranged back-to-back with common side panel and common back panel. It is called twin mobile because they are double sided movable bodies. Optimizer Training 11

12 By now you have understood : 1. What is optimizer and its importance? 2. models of optimizer? 3. What is Push pull and Drive type? 4. What is single static, single last and twin mobile. Now the Question is what is P1, P2, D2 D5?? Lets understand in the next slides. Optimizer Training 12

13 P1 Because, P stands for Push pull type and 1 because of existence ofonly one body (main body). OPTIMIZER PUSH PULL -P1 = SS1 + TM1 + SL1 ( Single Static 1 Bay + Twin Mobile 1Bay + Single Last 1 Bay) MAIN MAIN MAIN UNDERCARRIAGE CAPACITY: 600kgs SINGLE STATIC (SS1) TWIN MOBILE (TM1) P1 PUSH-PULL TYPE SINGLE LAST (SL1) Optimizer Training 13

14 Before going to next slide, we need to understand what s mean by 2 and add-on 1. Adding one body to the existing main body side-by-side is called add-on unit. 2. When one add-on unit is added, it is called P2 (2 because one main body + one add-on) considering push pull type. It will be called D2 when Drive type configuration. 3. There is common side panel sharing between main and add-on unit. Optimizer Training 14

15 P2 Because, P for Push pull type and 2 because of existence of one main body + one add-on. OPTIMIZER PUSH PULL -P2 P1 = SS2 + TM2 + SL2 ( Single Static 2 Bay + Twin Mobile 2 Bay + Single Last 2 Bay) MAIN SINGLE STATIC (SS2) ADD-ON MAIN ADD-ON MAIN ADD-ON TWIN MOBILE (TM2) UNDERCARRIAGE CAPACITY: 600kgs Optimizer Training 15

16 D2 Because, D for Drive type and 2 because of existence of one main body + one add-on. OPTIMIZER DRIVE D2 = SD2 + TD2 + LD2 ( Single Static Drive Cover Unit 2 Bay + Twin Mobile Drive Unit 2 Bay + Single Last Drive Unit 2 Bay ) MAIN ADD-ON SINGLE STATIC (SD2) TWIN MOBILE (TD2) MAIN ADD-ON MAIN ADD-ON D2 DRIVE TYPE SINGLE LAST (LD2) UNDERCARRIAGE CAPACITY: 1200kgs Optimizer Training 16

17 D3 -If with one main body, two add-on units are arranged side-by-side, it is called D3 D3 = one main body + 2 add-on s. OPTIMIZER DRIVE D3 = SD3 + TD3 + LD3 ( Single Static Drive Cover Unit 3 Bay + Twin Mobile Drive Unit 3 Bay + MAIN ADD-ON ADD-ON MAIN ADD-ON ADD-ON ADD-ON ADD-ON Single Last Drive Unit 3 Bay ) MAIN SINGLE STATIC (SD3) TWIN MOBILE (TD3) UNDERCARRIAGE CAPACITY: 1200kgs D3 DRIVE TYPE SINGLE LAST (LD3) Optimizer Training 17

18 D4 -Similarily, depending upon no. of bodies attached to the main body, the configuration will be D4, D5. Below image is D4. ADD-ON ADD-ON OPTIMIZER DRIVE D4 = SD4 + TD4 + LD4 (Single Static Drive Cover Unit 4 Bay + Twin Mobile Drive Unit 4 Bay + MAIN ADD-ON MAIN ADD-ON ADD-ON ADD-ON MAIN ADD-ON ADD-ON ADD-ON Single Last Drive Unit 4 Bay ) SINGLE STATIC (SD4) TWIN MOBILE (TD4) D4 DRIVE TYPE SINGLE LAST (LD4) UNDERCARRIAGE CAPACITY: 1600kgs Optimizer Training 18

19 D5 Configuration: OPTIMIZER- D5 = SD5 + TD5 + LD5 ( Single Static Drive Unit Cover Unit 5 Bay + Twin Mobile Drive Unit 5 Bay + Single Last Drive Unit 5 Bay) MAIN ADD-ON ADD-ON MAIN ADD-ON ADD-ON ADD-ON ADD-ON ADD-ON ADD-ON MAIN ADD-ON ADD-ON ADD-ON ADD-ON SINGLE STATIC (SD5) TWIN MOBILE (TD5) UNDERCARRIAGE CAPACITY: 2000kgs D5 DRIVE TYPE SINGLE LAST (LD5) Optimizer Training 19

20 As seen from the diagrams shown before, each Bay comprises of the Main Unit, Undercarriage, Drive Units ( Except on Single Static Body), Drive Unit Covers, Label Holders, Fittings,etc. Channels are to be considered separately as per the layout configuration. BAY represents no. of bodies arranged side-by-side : D2 means 2 bay D3 means 3 bay D4 means 4 bay D5 means 5 bay Optimizer Training 20

21 FFFore.g. (1) If P1 type of configuration is required in Optimizer 15 (1980 mm H x 381 mm D x 915 mm W), then, the combination would be as under. SL No Model Comprising of Qty 01 SS1 Single Static 1 Bay Push Pull Type TM1 Twin Mobile 1 Bay Push Pull Type SL1 Single Last 1 Bay Push Pull Type Channel Channel of 9 0 Length ( For Set of 2 Rails) 01 Optimizer Training 21

22 COLOR OPTIONS AVAILABLE FOR METAL BODY OPTIMIZER Tx Milky White Tx Broken White Tx Siemens Grey Tx SL Grey Tx Topaz Brown Tx Yash Green Optimizer Training 22

23 There are other important things to know about an optimizer : 1. System weight ( Body, understructure and fittings weight) 2. Dead weight 3. Loading levels 4. UDL (Uniformly distributed load) 5. How to calculate UDL 6. What is Twin body concept and how it works Optimizer Training 23

24 SYSTEM WEIGHT Lets move on to the DEAD weights of the system One by One. But what is Dead weight? It s a weight of the system without any external weight. This will help you in understanding the total weight of the system and its impact on the floor in terms of load bearing capacity of the floor.. Please Note that Load bearing capacity, a structural Engineer will suggest after inspecting the Building. Optimizer Training 24

25 Terms Used Opt 15 /Opt 18 : Denoting the depth option. Opt 15 means Optimizer with 381 Depth & Opt 18 means optimizer qith 457 Depth. Optimizer Training 25

26 Body and Understructure weight Optimizer Training 26

27 Optimizer Training 27

28 Optimizer Training 28

29 Other components Hinge Doors : 18 Kg. Locking Stiffner : 7 Kg. Channel pair : 15 Kg per 3 feet. Set of 3 channels : 23 Kg per 3 feet. Set of 4 channels : 30 Kg per 3 feet. Optimizer Training 29

30 How to calculate the system weight Lets take example of calculating the system weight of D2 configuration ( SD2+TD2+SL2) of 381 depth Calculation of System weight considering D2 model of 1981 H x 381D x 915W Items Main body weight Addon weight Total weight (In Kg) Body SD2 body TD2 body SL2 body Understructure + Fittings SD2 21 SL2 22 TD2 56 Locking stiffner 7 Channels pair for 9 feet (15 kg for 3 feet) x 3 45 Total dead weight of D2 configuration 233 Optimizer Training 30

31 UDL Uniformly Distributed Load It means uniformly distributed load allowed per shelf. For example --if UDL is 40 Kg, allowed distributed load per shelf is 40 kg. Now the Question is How to Calculate the UDL per shelf. Lets Understand ---- The UDL capacity is totally dependent upon the load carrying capacity of Understructure which is pre-determined and is mentioned in below chart. Optimizer Training 31

32 External Load carrying capacity per understructure To calculate UDL per shelf, we will take an example of D2 Optimizer Training 32

33 STEPS TO CALCULATE STEPS Load carrying capacity of D Kg For Calculating UDL, We have to consider Twin Mobile body module Now, In TD2, No. of bodies shall be 4 In std. Offering, no. of shelf is 4 and hence no. of loading level will be Now, Total no. of shelfs in TD2 (5 x 4) 5 20 Divide Load carrying capacity by total no. of shelf in TD2 (1200 / 20) 60 KG hence UDL per shelf in D2 is 60 Kg Optimizer Training 33

34 LETS TRY AND FIND OUT Lets Try Load carrying capacity of D Kg For Calculating UDL, We have to consider Twin Mobile body module Now, In TD3, No. of bodies shall be In std. Offering, no. of shelf is 4 and hence no. of loading level will be Now, Total no. of shelfs in TD3 Divide Load carrying capacity by total no. of shelf in TD3?? hence UDL per shelf in D3 is? Kg Optimizer Training 34

35 Answer is 40 Kg Optimizer Training 35

36 SAFE LOAD Safe Load is the maximum load that the shelf can carry without hampering the capacity of the understructure The maximum load bearing capacity of a shelf is 80 kgs. Safe Load is therefore 80kgs or UDL whichever is less Eg : If the UDL is 120 kgs, and the maximum capacity of the shelf being 80 kgs, the safe load for the particular body of optimizer will be 80 kgs. Optimizer Training 36

37 Arriving at System Height System Height = Height of Body + Understructure + Rails Example: Rails Ht. Understructure Ht. Body ht. Total Height 35 mm 65mm 1980 mm 2080mm Pl Note: There should be min. 200 mm space between total system Ht. and ceiling. Optimizer Training 37

38 QUALITY TESTS Optimizer Training 38

39 Quality Tests performed on optimizer Godrej performs various quality tests on each and every product before it actually reaches to customer and so is the case of optimizer. Quality Tests include : 1. Powder coated panel 2. Chemical analysis 3. On Packing material cartons 4. Plated material like nickel / cromeplated. 5. Powder baking tests 6. Product testing 7. Moisture and Humidity tests.and MANY OTHERS. Optimizer Training 39

40 Test Report Deflection of shelf test Loading level will depend upon type of configuration and push pull or Drive type. Deflection of shelf test passed 80 KG load Optimizer Training 40

41 TILE OPTIMIZER Optimizer Training 41

42 Optimizer with Tile option Tile Optimizer can now be offered in your chosen style and colors to match your office interiors. Various tile options available in : 1. Fabric 2. Wooden laminate 3. Metal Plsnote : 1. Perforated metal tile can be offered only at the bottom. 2. Any combination of fabric & wooden tile is possible. Optimizer Training 42

43 Tile Options Optimizer Training 43

44 Layouts options available for the Tile optimizer There are 5 different layout options that indicate the sides on which the tiles can be offered. Optimizer Training 44

45 5 LAYOUT OPTIONS AVAILABLE (Colors indicate the sides on which tiles can be offered) Optimizer Training 45

46 Enhancements Optimizer Training 46

47 Enhanced Features Full Round PU Drive Wheel -Ergonomically Designed -Better aesthetics -Better Grip -Ease of Operation Safety Locking: An aesthetically good looking easy to operate rotary Locking Knob mechanism provided on each drive unit for manual locking of individual units when a person is using those units to prevent accidental closing of the units. Lock / Unlock position is indicated on the knob Optimizer Training 47

48 Locking Stifner Centralized Locking 1. A Centralized locking arrangement is provided through Locking Stiffener mounted onto on the drive cover unit of the Last Twin Mobile Unit so that it gets locked on channels when all the units are brought together. 2. The Cam lock is of Godrej make & placed at suitable height. Optimizer Training 48 Colors shown are for reference only. Plz check the color card for actual color

49 Channels Optimizer Training 49

50 To Sum Up Optimizer -mobile system, is a space optimization solution. KD Optimizer are available in 2 depths 15 & 18 inch KD Optimizer are available as (1) Push Pull Type P1 & P2 (2) Drive Type D2, D3, D4 & D5 UDL is dependent on the system offered Tile optimizers have given optimizers a new look. Optimizers cannow match the office ambience Optimizer Training 50

51 HAPPY OPTIMIZER SELLING Thank You 51

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