BINDT Accredited vibration analysis training from SKF. Setting the world standard for reliability instruction

Transcription

1 BINDT Accredited vibration analysis training from SKF Setting the world standard for reliability instruction

2 BINDT Accredited vibration analysis training from SKF Setting the world standard for reliability instruction Is your vibration analysis world-class? No matter how methodically your team collects and analyses vibration data, if your methods do not conform to international standards, then you are not doing all you can to optimise plant performance. In today s increasingly competitive, global business environment, ISO standards are rightly recognised as de facto standards for quality. The companies that employ them are increasing their competitive edge, both in perception, and in reality. Making sure your team is collecting and analysing data according to ISO standards will help ensure your condition monitoring pays multiple dividends. SKF can help make it happen. SKF the world s first global company to develop ISO vibration analysis courses In fact, SKF offers the only global vibration analysis training that conforms to ISO in the marketplace today. SKF worked in close conjunction with the world s leading accreditation bodies to create these courses, contributing many years worth of our own vibration analysis experience in the process. Training available at SKF sites globally Our two BINDT accredited courses instruct vibration analysts on how to collect and analyse vibration data and fully conform to ISO Course instruction and exams are available at approved SKF centres worldwide. 2 Unmatched experience, unmatched instruction Backed by 100 years of experience and an unmatched knowledge of rotating machinery, SKF is a condition monitoring and evaluation pioneer. We offer the reliability industry s most sophisticated yet userfriendly tools, technologies and training, and our vibration analysis courses are one of our many solutions for maximising machine and plant productivity. ISO Vibration Analysis Training SKF is a global Accredited Training Organisation (ATO), registered with the British Institute of Non Destructive Testing (BINDT) as per ISO requirements, which covers training related to condition monitoring and diagnostics of machines. BINDT is an accredited certifying body in accordance with ISO/IEC offering personnel certification against criteria set out in international and European standards through the Personal Certification in Non Destructive Testing (PCN) Certification Scheme. BINDT has developed a programme for the certification of competence of personnel engaged in various condition monitoring disciplines in accordance with ISO , including vibration analysis as specified in ISO Senior members of SKF s training team sit on the Condition Monitoring and Diagnostic Technologies (COMADIT) Committee. In conjunction with PCN, COMADIT developed the course material and examinations in accordance with ISO to establish the first globally recognised qualifications in condition monitoring.

3 BINDT Certified training on vibration analysis Category 1 Compliant to BINDT CM GEN Appendix D PCN Certification Scheme. Certification to category 1 will provide evidence of qualification and competence for individuals to perform vibration analysis measurements and analysis using appropriate sensors and equipment. Suitable for: Personnel wishing to achieve PCN certification in vibration analysis category 1. Enabling qualification to perform single-channel machinery vibration measurements according to established procedures. Course objectives: Operate portable instrumentation on pre-assigned or pre-programmed routes Acquire readings from permanently installed instrumentation Input results into a database and download sampling routes from a computer Conduct testing under steady-state operating conditions following predefined procedures Compare overall or single value vibration measurements against preestablished alert settings Verify integrity of collected data; prevent or control poor data Evaluate and report test results in accordance with instructions; highlight areas for further investigation Target group: Application Engineer, Territory Manager, Condition Monitoring Engineer / Technician, Design Engineer, Maintenance Engineer / Manager / Supervisor, Quality Engineer, Technician / Fitter, Reliability Engineer / Manager / Supervisor. Course content: 1 Course introduction SKF reliability systems SKF s AEO model for training Course objectives 2 Basics of condition based maintenance Principles of condition monitoring Maintenance philosophies The condition based maintenance cycle Condition monitoring decisions What machinery do I monitor? What type of monitoring do I perform on the selected machines? What measurements do I perform? How often do I measure? Root cause analysis and correction 3 to vibration Principles of vibration-based condition monitoring Vibration spectrum Relationship between velocity, acceleration and displacement Examples Choosing the right measurement parameter Defining FFT spectral parameters 4 Vibration instrumentation Vibration measurement Sensor mounting methods Economics of monitoring systems Instrumentation for vibration condition monitoring 3

4 5 Machinery vibration characteristics The analysis process Analyzing typical machinery problems Analyzing application specific machinery problems Analyzing specific driving or driven units Vibration acceptance levels 6 Test planning and procedures Test planning Test procedures Tables 7 Equipment knowledge Electric motors: Generators and drives pumps Fans Steam turbines and gas turbines Compressors Reciprocating machinery Rolling mills Paper mills Machine tools Structures and piping Rolling element bearings Bearing features Bearing capabilities Journal bearings Gearing Belt driven machinery Course information: Duration: 5 days Course fee: ` 65,000/- plus Service tax (per participant) Max. participation: 20 Course fees includes lodging and boarding facility. Examination fees (optional): ` 22,000/- (per participant) Max. participation: 12 Course schedule: Location Date Pune July, 2016, November, March,

5 BINDT Certified training on vibration analysis Category 2 Compliant to BINDT CM GEN Appendix D PCN Certification Scheme. Prior to seeking category 2 classification the candidate must have already obtained category 1 or a recognised equivalent. Certification to category 2 will provide evidence of qualification and competence for individuals to perform vibration analysis measurements and analysis using appropriate sensors and equipment. Suitable for: Personnel wishing to achieve PCN certification in vibration analysis category 2. Enabling qualification to perform industrial machinery vibration measurements and basic vibration analysis using single-channel measurements, with or without phase trigger signals, according to established and recognized procedures. Course objectives: Select the appropriate machinery vibration measurement technique Set-up instruments for basic resolution of amplitude, frequency and time Perform basic vibration analysis of machinery and components such as shafts, bearings, gears, fans, pumps and motors using spectrum analysis Maintain a database of results and trends Perform basic (single channel) impact tests to determine natural frequencies Classify, interpret and evaluate the test results (including acceptance tests) in accordance with applicable specifications and standards Recommend corrective actions Recommend the use of alternative condition monitoring (CM) technologies with an understanding of the principles of all four CM technologies specified in BINDT CM/ GEN at least to category 1 Supervise and provide guidance Target group: Application Engineer, Territory Manager, Condition Monitoring Engineer / Technician, Design Engineer, Maintenance Engineer / Manager / Supervisor, Quality Engineer, Technician / Fitter, Reliability Engineer / Manager / Supervisor. Course content: Course introduction SKF reliability systems SKF s AEO model for training Course objectives 1 Basics of condition based maintenance Principles of condition monitoring Maintenance philosophies The condition based maintenance cycle Condition monitoring decisions What machinery do I monitor? What type of monitoring do I perform on the selected machines? What measurements do I perform? 2 to vibration 1 Principles of vibration-based condition monitoring Vibration spectrum Relationship between velocity, acceleration and displacement Examples 5

6 3 Vibration instrumentation Vibration measurement Sensor mounting methods Economics of monitoring systems 4 Signal processing and data acquisition Signal processing and data acquisition What is FFT? Windowing FFT calculation Defining FFT spectral parameters 5 Machinery vibration characteristics The analysis process Analyzing typical machinery problems Analyzing specific driving or driven units 6 Test planning and procedures Test planning and procedures Tables 7 Standards The ISO standards system Other standards for vibration monitoring and analysis 8 Establishing vibration measurement sites, parameters and alarms Vibration-based condition monitoring systems Overall vibration Setting up the measurement Identification of measurement points Setting measurement parameters Vibration measurement interval guidelines Types of vibration alarms Overall vibration Phase vector alarms Let the software do the work! 9 Equipment knowledge Electric motors: Generators and drives Pumps Fans Steam turbines and gas turbines Compressors Reciprocating machinery Rolling mills Paper mills Machine tools Structures and piping Rolling element bearings Bearing features Bearing capabilities Journal bearings Gearing Belt driven machinery To know more about BINDT Training Program, contact: Rahul Deshpande Tel: Rahul.E.Deshpande@skf.com, Enquiries@skf.com SKF India Limited Chinchwad, Pune , India Tel: , Fax: Toll Free: CIN: L29130MH1961PLC skf.com skfindia.com SKF is a registered trademark of the SKF Group. SKF Group 2016 The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein. PUB ##/## ## Month 2016 Certain image(s) used under license from Shutterstock.com.