COMPANY PROFILE DESIGN MANUFACTURING PERFORMANCE
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2 Design Manfactring Performance COMPANY PROFILE DESIGN At Dynomax, we are dedicated to the prsit of manfactring excellence. We continally strive to provide or cstomers with the highest qality prodcts and services available, with a focs on technology, innovation, and cstomer satisfaction. Research and Development Material and Metallrgy Consltation Feasibility Analysis Engineering Consltation Prototyping Application Consltation Dr. Richard Zic, Fonder and CEO MANUFACTURING Precision Machining Dynomax s strong reptation has been bilt on providing or cstomers with integrated precision manfactring soltions. Dynomax s cstomers inclde some of the largest names in aerospace, transportation, energy, defense, mining, and constrction. Prodction Components and Assemblies Injection Molding and Tooling Indstrial Atomation Specialty Machine Design and Manfactre Machine Tool Spindle Design, Manfactre Since 1986, Dynomax has committed to developing complete soltions that enable and Repair or cstomers to be leaders in their indstry. Or portfolio of capabilities incldes high precision machining, spindle design and manfactring, cstom tooling and fixtres, precision injection molding for complex components, robotics and atomation, component assemblies, and machine design for specialized applications. PERFORMANCE In addition, or cstomers receive the fll benefit of or dedicated team s extensive experience and knowledge in the engineering sciences. This depth of information provides or cstomers with innovative soltions that translate into qantitative, measrable vales, delivering high-qality, cost-effective reslts. ISO9001:2000 AS9100:2004 Certified Qality Driven Continos Improvement Employee Commitment Dedicated to Cstomer Satisfaction 2 3
3 Design Manfactring Performance ENGINEERING AND CONSULTATION DYNOMAX DESIGN ENGINEERING AND CONSULTATION ENGINEERING AND CONSULTATION Research & Development Firmly rooted in engineering and design, Dynomax is committed to ongoing research and development activities. By constantly pshing the envelope in both design and technology, we are able to provide or cstomers with innovative soltions to complex manfactring problems. Always on the ctting edge, Dynomax provides the competitive advantage needed to strive in today s competitive manfactring world. Application Consltation Dynomax s application engineers are highly skilled and experienced in providing high qality consltation services. Whether it s matching a cstomer with the ideal Dynomax spindle or recommending a new material for injection molding rns, or team is dedicated to getting or cstomers what they need when they need it. Feasibility Analysis In the early stage of a new project, Dynomax s engineers can provide project feasibility consltation based on real world conditions. Channeling years of training and experience, Dynomax s engineers provide valable, qantitative metrics that allow or cstomers to make informed decisions on project investment and development to ensre maximm retrns. Prototyping Dynomax is flly eqipped to spport the rapid prototyping needs of or cstomers. With engineering, manfactring and qality control all nder one roof, we can seamlessly design, prodce and inspect finished prodct in a short time frame. From one-off piece parts to small prodction rns, Dynomax will efficiently flfill yor manfactring needs. MATERIALS consltation Dynomax s metallrgical department can assist in a variety of ways: Develop new alloys for specific applications. Fabrication of alloys or composites into sefl configration. Design and control of processes that will prodce mechanical, physical, and chemical properties reqired for any specific application. Solve complex problems that arise when sing specific alloys in applications that span great environmental changes, sch as wide temperatre, pressre, and chemical stresses. Dynomax can qickly identify problem areas in material applications and provide beneficial scientific soltions. Dynomax has many years of combined experience dealing with complex isses, particlarly in the demanding areas of aerospace, defense, military and other indstries. Or in-hose team of Metallrgical and Material Science Ph.Ds can assist in complex material selection, failre analysis, srface condition examinations, strctral analysis and more. Engineering Consltation Or technically skilled engineering workforce ensres sccessfl engagement of resorces for projects and provides or cstomers with complete integrated engineering soltions. From conceptal design to operational eqipment, we bring innovative soltions that deliver cost-saving, practical, and code compliant designs. 4 5
4 Design Manfactring Performance HIGH PRECISION MACHINING DYNOMAX MANUFACTURING PRECISION MACHINING SERVICES milling 3 & 5-axis vertical machining centers 18,000 rpm Dynomax brand spindle Envelopes p to 48 x 24 x 24 travel with 20.5 rotary table diameter 30 position tool changer with 2 second tool changeover Table load capacity p to 1500 lbs 1575 ipm rapid traverse rate X-Y positioning tolerance.0005 Z axis depth tolerance.001 All machines are calibrated to ASME B5.54 Materials: Alminm, Stainless Steel, Titanim, Exotics XS PARPAS Materials: High Strength Steel and Alminm, Titanim Alloys, Carbon Fiber Travel: 19.6 x 9.8 x 4.9 Working Area: 23 x 8 Table Load: 16.5 tons/sq.m Spindle Speed: 7,000 to 24,000 rpm Dimensions (WxLxH): 30 x25 x20 Total Machine Weight: 227,000 lbs Gantry type milling machine, ideal for high precision machining of very large parts. DYNOMAX, 5-axis machine Kitamra BridgeCenter -10 BROACHING Maximm workpiece diameter 1.75 Minimm inner diameter Linear Axis (XYZ) 1 Rotary Axis (B) Programmable (I.D. or O.D.) Broached Slots within.001 Additional Drilling or Milling Linear Axis (Y) BORING Envelopes of 48 x 24 x 24 Tolerance of Table load capacity of 6600 lbs grinding O.D. Grinding:.500 to 14 Diameter I.D. Grinding:.250 to 5 Diameter T.I.R. :.0001 Srface Finish: 16 to 32 Srface Grinding p to 12 x24 Regrind Spindle Tapers THIN WALL MACHINING LASER MACHINING Table Size: 54 x118 Travel (XYZ): 100 x 69 x31.4 Spindle Speed: 10,000 rpm- BT50 Tool Storage: Tools Rapid Feed X,Y / Z: 24 / 24 m/min Positioning Accracy: +/ mm; / Fll Stroke Repeatability: +/ mm Intelligent Advance Control System High-Efficiency Chip Management System Wall thickness can be machined to below (2.5 mm) Precision Laser Micro-Machining Cstom laser mark yor parts Prototypes are or specialty Doble-colmn design provides expansive work envelope and sper-rigidity needed for heavy table loads and togh ctting conditions. Primary & secondary operations EDM Wire/Sinker spport - Up to 5 axis 6 7
5 Design Manfactring Performance PLASTIC INJECTION MOLDING AND CUSTOM TOOLING DYNOMAX MANUFACTURING PLASTIC INJECTION MOLDING AND CUSTOM TOOLING Dynomax is prod to prodce its mold tools and rn its injection mold presses here in the United States. All of or prodcts are garanteed to meet yor specifications and made with qality throghot. Dynomax can prodce yor mold tool, provide first article docmentation, and flfill yor part prodction needs. Qality, flexibility and cstomer service are benchmarks that have helped bild Dynomax. We are prod of or cstomer service as well as or loyalty, integrity and commitment to providing the best possible thermoplastic, thermoset and silicone prodcts. plastic injection molding The closer the tolerance and higher the complexity, the better! From the design stage throgh prototyping, in-hose mold constrction to micro tolerance injection molding, Dynomax can service yor needs. Some of or services inclde mold sampling, mold trobleshooting, first article inspection, in-process inspection, insert molding, short rns, hot rnner mlti-cavity prodction and mlti component parts. We have extensive experience with all thermoplastics, both common and exotic, within the aerospace, defense and transportation indstries. Or specialty is small to micromolding applications. All injection molding, atomation, maintenance, repair, and mold bilding are done in-hose by or staff of craftsmen. This allows Dynomax to provide a 24 hor response to yor needs. cstom mold TOOLING Dynomax manfactres and spplies several types of prodction tooling inclding molds, fixtres, and jigs. Or experienced personnel excel in the design and manfactre of cstom tooling that helps make prodct components of consistent size, shape and qality. We tilize state-of-the-art technology and eqipment, sch as CNC mills, atomatic water grinders, srface grinders, and form grinders sed in specialty applications. All or design, tooling and mold bilding is done in-hose to or cstomer s specifications. Plastic Injection MOLDING When it comes to precision injection molding of all grades of thermoplastic and thermosetting resins, componds and silicones, Dynomax prodces the highest qality molded parts in the indstry. Dynomax s experienced staff and state-of-the-art horizontal and vertical molding eqipment help s to strive for zero-defect prodcts. Dynomax has several dozen horizontal injection molding presses. We also have several vertical injection molding machines for insert molding. We can inject repeatedly in less than.1g shot ranges. Dynomax invests in technology and is rewarded with the benefits seen from servo electric, advanced 2-stage hydralic and compter controlled presses. Dynomax excels in LCP (and other high temperatre thermoplastics). We tilize high temperatre oil thermolators and electronically controlled drying eqipment to ensre the highest qality, most cost effective cycles possible. We also injection mold silicone and provide post cre service on site in or compter controlled ovens. Dynomax is a fll-service injection molder capable of providing a fll range of services, consltation, tooling, and qality assrance. 8 9
6 Design Manfactring Performance AUTOMATION, SPECIALITY MACHINE DESIGN, ASSEMBLIES, SPINDLES indstrial AUTOMATION At Dynomax, we help or cstomers reap the benefits of an atomated process for their niqe applications. By tilizing the most sophisticated advances in manfactring technology, Dynomax provides flexible atomated soltions that enable cstomers to redce costs, improve qality, and increase indstrial prodctivity. These benefits give them a definite competitive advantage and help differentiate themselves in their respective indstries. Call s today to inqire abot how Dynomax can provide yo with resorces and soltions to atomate yor niqe applications. prodction components and assemblies Dynomax employs six-sigma methodologies to ensre components are assembled accrately, to specification, and within a tight time frame. We are ISO 9001 and AS9100 certified and garantee docmentation and traceability. ISO 7/10,000 clean room expert technicians perform all component assembly. All orders can be assembled in-hose to redce labor and prchasing costs. Finished assemblies are tested and inspected to meet specific cstomer reqirements. We offer smooth integrated soltions to yor spply chain, from raw material to finished prodct. Whatever yor assembly needs may be, Dynomax has the ability to meet them. specialty machine design and constrction Dynomax has a passion for efficiency that shines throgh with or atomation soltions. Dynomax is the leading prodcer of flexible atomated machine cells that can transform raw material to finished prodct with no operator interaction. Dynomax s experienced engineering team can provide cstomers with a machine concept, design or a complete trnkey system. Service is provided with all specialty machine applications. Machine cells are bilt with or signatre Dynomax brand spindles to garantee a high-qality prodct. machine tool spindle design, manfactre, and repair Dynomax is a rare domestic sorce for precision spindles nmatched in both qality and performance. Having shipped thosands of spindles to the biggest names in North American manfactring for the past 20+ years, Dynomax has the experience reqired to get the job done right. With an extensive engineering backgrond, Dynomax is more than jst a spindle spplier. Or in-depth technical knowledge of the complete spindle assembly allows s to provide or cstomers with spindles that accrately match their niqe applications. Or on-site engineering staff is always available to help answer any technical qestions. Block Spindles Cartridge Spindles Mlti-Head Spindles Gear Driven Spindles Specialty Spindles Qill Spindles Standard Motorized Spindles High Speed Motorized Spindles Yo can also try or innovative spindle creator online at where yo can cstom spec yor spindle to fit any application
7 Design Manfactring Performance PERFORMANCE AND CUSTOMER SATISFACTION DYNOMAX PERFORMANCE DEDICATED TO QUALITY AND CUSTOMER SATISFACTION QUALITY DRIVEN Dynomax is an ISO 9001:2000 certified company and ses these standards to develop and evalate qality systems, procedres, and feedback mechanisms to continosly improve operations. Internal and external process and docmentation adits are performed nder the ISO standards to ensre prodction of high-qality prodcts and services. A thorogh trial inspection process is employed sing technologically advanced inspection eqipment sch as CMM, laser micrometers, comparators, and cstom vision eqipment. Dynomax has also obtained the prestigios AS9100:2004 certification, mandated by the aerospace indstry, which incorporates the crrent version of ISO 9001:2000, while adding additional reqirements relating to qality and safety. Dynomax applies the disciplines reqired by AS9100:2004 across all prodct lines and activities, making s a preferred spplier to major aerospace, defense, and biomedical manfactrers. CONTINUOUS IMPROVEMENT Dynomax follows a continos improvement methodology that ensres consistent, systematic delivery of reslts. This methodology is a set of processes that gide s throgh complex sitations, redce or propensity for risk, and help s identify areas that need improvement. Dynomax ses several methods to determine activities to incorporate into or system: monitoring of cstomer-related activities, spply chain management, and adopting indstry best practices. Daily activities are monitored for qality-related isses that affect or cstomer or prodct and are addressed by a mltifnctional team inclding engineering, prodction, and qality control. All cstomer orders or activities begin with a thorogh prodct realization which incldes qality review, established processes, verification and validation of activities, and identification of resorces to spport operations. EMPLOYEE COMMITMENT Dynomax has invested heavily in the tools, talent and training necessary to provide or cstomers with high qality prodcts and services. Or employees are empowered to take pride in their work and foster an environment based on teamwork, training and development, creativity, participation, loyalty, and belief in the vales of the organization. CUSTOMER SATISFACTION Dynomax strives to prodce prodcts and services that meet or srpass or cstomer expectations. In order to achieve this goal, Dynomax is committed to providing qality prodcts, cost-effective soltions, on time delivery, and continos improvement
8 Design Manfactring Performance PERFORMANCE AND CUSTOMER SATISFACTION STATE-OF-THE-ART FACILITIES DYNOMAX S MISSION IS CLEAR! DYNOMAX Wheeling, IL Corporate Headqarters DYNOMAX MISSION STATEMENT Bsiness Continity Plans Engineering & Design Department Large Component Machining Spindle Manfactre / Repair & Service Center Indstrial Atomation Qality Control Department C L E COMMITMENT to or cstomers, co-workers, commnity, orselves LEADERSHIP with or cstomers, co-workers, commnity, and orselves ENHANCEMENT of or cstomers experience, co-workers environment, commnity involvement, and or own knowledge Dynomax s mltiple locations throgh ot the Chicago area, with eqipment redndancy, allow for a significant degree of preparedness in the event of disasters. Disaster recovery and continity plans are freqently discssed in management meetings. DYNOMAX MUNDELEIN, IL Mold Tooling Department Thin Wall & Mlti-Cavity Tooling Facility dedicated to Precision Injection Molding A R ATTITUDE show a positive attitde to or cstomers, co-workers and commnity RELIABILITY toward or cstomers, co-workers, commnity and orselves DATA Recovery Plans Dynomax s mission critical data and information systems are continosly backed p in mltiple off site data centers. Hydralic & Electric Actation Vertical & Horizontal Presses DYNOMAX Bffalo Grove, IL Facility Dedicated to Presicion Machining 3- & 5-Axis Machines Machine & Eqipment Manfactring Milling, Drilling, Boring & Broaching Assembly WHEELING MUNDELEIN BUFFALO GROVE 1535 Abbott Drive, Wheeling, Camps Drive, Mndelein, Armstrong Drive, Bffalo Grove,
9 Design Manfactring Performance Phone: www.
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