TRAC Oil & Gas Ltd. Rope Access.

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Mervin Gordon Fowler
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1 Rope Access TRAC provides working at height and difficult access solutions. We supply a range of innovative and complementary access and training services that add value for our customers by increasing the safety of our worksites. TRAC has been a full and active member of IRATA since 1999, with an unrivalled safe working record when delivering rope access solutions to our customers. Rope Access offers several benefits over conventional access systems for difficult to reach worksites. It is a safe, cost effective, efficient and versatile means of access. As specialists with vast experience in the rope access industry, we offer fully project managed workscopes, supplying a variety of competent, multi-disciplined rope access personnel to carry out our full range of inspection, maintenance and repair services. Access Solutions Include: TRAC Multispan Work Positioning Netting Rescue & Recovery Services Confined space Entry, UK,

2 TRAC Oil & Gas Rope Access TRAC Multispan Temporary light weight platforms where the workscope requires a sure footing to complete works safely. Ideal for tall structures, underdeck access and over side projects, the TRAC Multispan is a modular system and can be extended as required. Work Positioning Netting TRAC provides Work Positioning Netting systems as a means of accessing underdeck and difficult access locations, flexible and dynamic to suit the specific application. Rescue & Recovery Services TRAC provides supervisory services to oversee any potential rescue and recovery situation. Development of rescue plans, and supply of highly experienced personnel and equipment, to oversee the safety of our customers, operations and staff. Confined Space Entry TRAC provides trained and competent personnel to gain and oversee safe access to confined spaces to carry out necessary works. Personnel are also trained in atmospheric monitoring and we are experts in confined space rescue.

Engineering Support TRAC offers a one-stop engineering service capability encompassing project management, technical support and delivery of multi-disciplined services.

3 Engineering Support TRAC offers a one-stop engineering service capability encompassing project management, technical support and delivery of multi-disciplined services. We have a proven track record in successfully delivering large-scale engineering solutions, working closely with customers from project conception through to commissioning and completion. Our team of competent and qualified engineers and project managers are able to develop integrated solutions to meet specific client requirements and deliver these cost effectively and safely. Integrated solutions include: Research & Design Project Planning & Workpack Development Implementation & Delivery Multi-disciplined Site Services Testing & Commissioning Ongoing Inspection and Maintenance, UK,

4 Inspection & Testing TRAC is accredited in accordance with UKAS BS EN ISO/IEC 17020:2012. TRAC provides a comprehensive range of inspection and non-destructive testing services for materials and structures across all industry sectors. We offer integrated packages to suit specific requirements including full project management and technical capability, conventional base and site services, and a range of specialist and advanced methods that utilise new and developing technology. Conventional NDT services Magnetic Particle Inspection Dye Penetrant Inspection Ultrasonic Testing Eddy Current Inspection Radiography Visual Inspection, UK,

5 TRAC Oil & Gas Inspection & Testing Magnetic Particle Inspection (MPI) Magnetic Particle Inspection (MPI) is used for detecting surface and near surface discontinuities in ferromagnetic materials. When a magnetic field is induced into the material by using an electromagnet, the presence of a surface breaking defect will create a leakage field. This leakage field is made visible to the human eye by use of finely divided ferromagnetic particles which are attracted to the leakage field thus giving a visible indication of discontinues, their size, location and shape. Dye Penetrant Inspection (DPI) / Penetrant Testing (PT) Penetrant testing is used for detecting surface breaking discontinuities in Ferromagnetic and non-ferromagnetic materials. Penetrants are brightly coloured dyes that are applied to the surface of the test material and given time (Dwell time) to enter into any defects. Penetrant testing can be used on any non-porous material. On completion of the Dwell period a highly absorbent developer is lightly sprayed onto the test area, drawing out dye from any discontinuity. The developer offers a contrast to the colour of the dye making interpretation of any defects highly visible. Alternative Penetrant methods include Fluorescent PT for use on carefully machined surfaces. Ultrasonic Inspection (UT) Ultrasonic Testing is the technique that measures the time for high frequency pulses of sound waves to travel through the inspection material, the frequencies are usually MHz but occasionally up to 50MHz. If a discontinuity is present, the sound wave will return to the probe in a shorter time than expected from a fault free specimen. Eddy Current Inspection (ECI) Eddy current testing is the technique where electrical currents are induced in to the material being inspected and observing the interaction between the currents and the material. Eddy currents are generated by coils in the probe and is monitored simultaneously by measuring the change in impedance in the coils. As eddy current is an electromagnetic induction process, direct contact with the material is not required, however, the material must be an electrical conductor. Other inspection techniques we offer are: Radiography (RAD) Radiography uses penetrating radiation that is directed towards a component. The component stops some of the radiation. The amount that is stopped or absorbed is affected by material density and thickness differences. These differences in absorption can be recorded on film, or electronically. Visual Inspection (VIS) Comprehensive offshore specific courses are offered in-house to meet our client s contractual requirements, including Coatings & Insulation Inspection.

6 Specialist Inspection Controlled Area Radiography Unrestricted use onsite compact equipment offering safe barrier radius of 2 meters. No disruption to adjacent work scopes or nucleonic measuring equipment and reduced exposure risks to technicians/ personnel. Suitable for all radiography applications and locations (offshore and onshore installations). Computed Radiography Shorter exposure times compared to conventional processing and no dark room requirements. Image annotations allowing accurate thickness measurements and repeatability. Multi-thickness components covered with a single exposure. Digital media allows ing of images/results for onshore review. Suitable for corrosion under insulation, corrosion monitoring, temporary repair inspection, flexible riser inspection. Time of Flight Diffraction (TOFD) Sizing of flaws in new and in-service welds and components. Offers high Probability of Detection and immediate inspection results. An alternative to radiography and better reliability than conventional UT for in-service inspection., UK,

7 TRAC Oil & Gas Specialist Inspection Phased Array Ultrasonics (PAUT) Ultrasonic inspection technique alternative to radiography weld scanning, in-service pipe and vessel scanning corrosion mapping, flange face inspection. Multiple angle scans with single probe, beam steering capability, multiple on screen representation, sophisticated data analysis and reduced inspection time. Saturated Low Frequency Eddy Current (SLOFEC) Automated system based on magnetic biased eddy current principal, offering high speed inspection, high POD, with increased sensitivity and reliability. Suitable for pipe and vessel scanning, tank floor scanning and MIC (microbiological corrosion) inspection. Long Range Ultrasonics (LRUT) Utilising Guided Wave technology. Fast screening of long lengths of pipework. Suitable for inspection of clad, buried, bridge crossings, jetty s, offshore risers, any sections of inaccessible pipework where there is access to one end. Minimum access required, time/cost savings, and fast set-up time. Thermal Imaging (Thermography) Fast and effective screening method for detection of leaks in offshore process systems and faults with electrical components circuitry. Light and compact equipment for one man operation and suitable for rope access use. Reliable proven technology for temperature measurements up to 1500 C. Positive Material Identification (PMI) Handheld and mobile Thermo- Scientific analysers are engineered for portable elemental analysis and ease of use. A very fast method of establishing the nature of any material in question and ideal for identifying in-service gasket material, piping material and bolt material. Riser Inspection (AquaTRAC) The AquaTRAC riser inspection tool is designed to carry out cleaning, close visual, radiographic and ultrasonic inspection on Flexible Risers. The system employs adjustable diameter fitment to risers, high pressure water cleaning system to safely remove marine growth. Close visual inspection of the riser using the 2 fully operating pan and tilt video survey cameras, and any areas of concern identified can then be subject to further inspection using radiographic or techniques to check for any underlying damage.

$structures Techniques used include Automated Ultrasonics Automated and Semi-automated Phased Array Corrosion Mapping Time of Flight Diffraction Eddy$

8 Non-Intrusive Inspection TRAC provides Non-Intrusive Inspection of: Pressure vessels Tank shells Pipework and pipelines Spheres Ship hulls Other large structures Techniques used include Automated Ultrasonics Automated and Semi-automated Phased Array Corrosion Mapping Time of Flight Diffraction Eddy Current, UK,

9 TRAC Oil & Gas Non-Intrusive Inspection The latest technology, RMS 2 Non-Intrusive Inspection solution utilised by TRAC s experienced technicians is a high speed, high accuracy remote access ultrasonic corrosion mapping system. It is designed to evaluate the condition of ferrous structures such as storage tanks, pipework and pipelines (6 and above), pressure vessels and other critical equipment. It can give 100% coverage in a band up to 1000mm wide, significantly increasing probability of detection (POD) of corrosion. Features and Benefits Fast coverage with realtime image display (2.63m per hour) Very high accuracy scanning High Probability of Detection (0.5mm scan grid) Inspection material thickness up to 150mm Very high productivity (17m2 per 8 hour shift) Supports longitudinal scanning for increased productivity Full off line analysis and reprocessing Determination of external or internal corrosion Applications Localised and general pitting General corrosion Laminations Hydrogen blistering Hydrogen induced cracking More data can be collected, in higher resolution, than ever before, increasing probability of detection. Automated methods allow full repeatability in continuous inspection regimes. The full scan is recorded, giving a permanent visual record and the scan is completed far quicker than with a traditional UT set. The unit can also be modified to carry out additional methods e.g. installation of TOFD probes.

Remote Inspection ROV s for the Oil & Gas Industry Utilising the latest mini ROV technology to carry out underwater close visual inspections, this allows quick and effective initial inspection as

10 Remote Inspection ROV s for the Oil & Gas Industry Utilising the latest mini ROV technology to carry out underwater close visual inspections, this allows quick and effective initial inspection as well as ongoing monitoring of defects. Advantages include no manned entry to tank or deep waters and minimal disruption to operations. Work scopes include: FPSO/Ship class inspection Water ballast tank inspection including thickness measurements to meet class survey requirements Potable Water Tanks In water external hull surveys Mooring Chains Propellers and Risers Capability to carry out thickness measurements, cathode protection (CP) readings, Laser measurements., UK,

11 TRAC Oil & Gas Remote Inspection Other industries TRAC provides efficient, safe and cost effective ROV inspection to the aquaculture and inshore industries. Aquaculture Services include: Mooring inspections (barge and cages) to check equipment is correctly placed Seabed and site surveys Net inspection Quay, slipway and cable Inspections Inshore services include: Bridge Inspection Ports and Harbours Potable Water Tanks ROV Specifications: VideoRay Pro 4 specifically configured to quickly and effectively perform a variety of underwater tasks Data sheet Saab Seaeye Falcon market leading, light and powerful ROV with impressive capabilitiesdata sheet Outland 1000 innovative, versatile and light weight ROV data sheet UAVs Using video from a UAV survey, TRAC can, with the help of skilled inspection personnel, produce visual inspection reports as well as recommend and provide maintenance and repair services. The UAVs would increase TRACs visual inspection capacity, providing a full visual inspection service alongside ROVs.

12 Marine Class Survey & Repair Class Survey TRAC has highly experienced Project Engineers and Inspectors fully conversant with hull structural survey requirements and we are certified by the following IACS member classification societies: Applications: Close Visual Inspection (including use of Mini ROV in water ballast tanks) Thickness Measurement Marine Piping Secondary Structure Hull Penetrations Cathodic Protection Coating Systems Benefits: Planning & Documentation Handling of regular survey regimes Class Liaison Safety Management, UK,

13 TRAC Oil & Gas Marine Class Survey & Repair Repair TRAC has multi-discipline Rope Access teams experienced in performing Hull Repair workscopes. Applications: Resolve defects found in survey Preventative maintenance and repair Benefits: Fully project managed by experienced engineers Multi-discipline teams to carry out survey and repair work Trades include: Rope Access, NDT Technicians, Fabricator/Platers, Coded Welders, Riggers All works carried out and inspected as per class approved repair procedures.

Mechanical & Electrical Trades TRAC offers a full complement of mechanical trades for all construction, installation, maintenance and decommissioning related activities.

14 Mechanical & Electrical Trades TRAC offers a full complement of mechanical trades for all construction, installation, maintenance and decommissioning related activities. As a specialist rope access provider, TRAC has particular expertise in providing services in remote and difficult access locations with over a decade of experience in delivering safe and cost effective solutions for our customers globally. All traded personnel provided are fully qualified and verified competent in their given area of expertise, and all projects are managed by our team of experienced and customer focused project managers. Mechanical services include: Welding & Fabrication Pipefitting & Plating Steelwork Installation Bolt Services Decommissioning, UK,

15 TRAC Oil & Gas Mechanical & Electrical Trades Welding, Plating and Fabrication Full range of welding, plating and fabrication services utilising fully coded welders to relevant international standards and trade competent platers/fabricators. Services include but not limited to: Hull, Water Ballast & Cargo Oil Tank repairs (Class approved-hyperlink certs) Structural steelwork installation and repair Derrick repairs Flare tower member replacement Install Caissons and Risers (case study for al bullet points) Pipefitting Fully qualified and competent pipefitters and instrument fitters for construction, maintenance and repair activities. Services include but not limited to: Flexible Piping systems (link to trelleborg) Topside pipework installation and repairs Fare tip replacement Small bore pipe work Steelwork Installation We provide a full range of steelwork/glassfibre Reinforced Plastic(GRP) installation. Services include but not limited to the repair and installation of: Gratings and handrails Ladders and platforms Cladding Windwalls HVAC systems Walkways and modules Bolt services Full range of Bolt torque/tensioning services and bolt inspections. All conducted by qualified and competent technicians ensuring accuracy in bolt loadings and compliance with engineering specifications. Decommissioning Full range of mechanical and construction related decommissioning services incorporating: Rigging and lifting Hot and cold cutting systems Dismantling and disposal Electrical Trades We provide a full range of installation, inspection, maintenance and commissioning services for Oil & Gas electrical systems. Supplying fully qualified and competent electricians with CompEX Electrical Hazardous Area certification. Services include but not limited to: EX Electrical inspection/ maintenance Lighting systems Communication systems CCTV/PA Heat Trace systems UV/IR detection systems

16 Rigging & Lifting From concept to completion, TRAC has extensive experience providing fully engineered lifting solutions. We specialise in rope access rigging at height in difficult to access locations. We provide the lifting plans, equipment and competent & qualified rope access riggers for all LOLER compliant rigging & lifting operations. Our engineers will carry out an initial survey then liaise with the client to create tailored lifting plans. Personnel and equipment can then be mobilised to complete the workscope which is fully project managed by our experienced onshore rigging support team. All works are carried out by teams of multi-discipline rope access technicians. TRAC is accredited by the Lifting Equipment Engineers Association (LEEA) to inspect lifting equipment. Please see overleaf. Related Rigging applications include: Rigging and installation of structural steelwork Riser installation Pipework installation Deluge system installation Construction activities Decommissioning Topside support for diving works, UK,

17 TRAC Oil & Gas Rigging & Lifting Lifting Equipment Inspection TRAC is accredited in accordance with UKAS BS EN ISO/IEC 17020:2012. TRAC provides a comprehensive range of inspection and non-destructive testing services for materials and structures across all industry sectors. We offer integrated packages to suit specific requirements including full project management and technical capability, conventional base and site services, and a range of specialist and advanced methods that utilise new and developing technology. Continuous inspection of lifting equipment is required every 6-12 months as per the Lifting Operations and Lifting Equipment Regulations 1998 (LOLER). TRAC has capabilities to provide these inspections and experienced project managers can also create the required examination schedules. In addition to regular examinations, equipment also needs inspected if it has been, subject to damage or out of use for an extended period of time TRAC is a full member of the Lifting Equipment Engineers Association (LEEA). The LEEA code of practice is recognised worldwide as the most up-to-date, authoritative source of lifting equipment information. TRAC project managers and field staff hold LEEA qualifications which allow them to recommend, carry out and report on lifting equipment inspections. Inspection methods include: Thorough visual examination and function checks, measurement of wear Conventional NDT (UT, MPI, DPI, EC) Load Testing Dis-assembly or internal examination of some parts as required The safety and maintenance of lifting equipment is also a requirement of the Provision and Use of Work Equipment Regulations 1998 (PUWER). TRAC offers the necessary risk assessments and record keeping of items, even if immediate repairs can be carried out. TRAC technicians, with their IRATA qualifications, have specific working at height expertise and a full appreciation of dropped object potential as part of their everyday jobs. Rope access presents the added advantage of surveying difficult to reach areas, this is useful considering most dropped objects originate from equipment or structures mounted at height.

18 Fabric Maintenance TRAC is a supplier of integrated fabric maintenance solutions for all structures and industry sectors. We offer a comprehensive range of site services which, coupled with our in-house management expertise and technical capability, enables us to assist in enhancing the integrity and lifespan of our customer s assets. TRAC successfully delivers life-time extension programmes from entire structural coating systems, through to one-off specialist applications. Fabric Maintenance activities include: Condition Surveys Surface Preparation Coating Solutions Insulating Systems Passive Fire Protection, UK,

Fire Protection Systems TRAC is approved Installation Partner for Trelleborg Elastopipe TRAC provides a range of services relating to Fire Protection Systems including full installation,

19 Fire Protection Systems TRAC is approved Installation Partner for Trelleborg Elastopipe TRAC provides a range of services relating to Fire Protection Systems including full installation, commissioning, inspection, maintenance and testing services for the following areas: Carbon Steel and Alloy Systems Wet and Dry Systems Temporary Systems Elastopipe TRAC is the Trelleborg approved installer for new and innovative flexible piping systems, Elastopipe, the market leading product in the field of flexible pipe and deluge systems., UK,

20 Training Personnel Competence is a key element in all aspects of TRAC Oil & Gas. Staff development is actively encouraged at all levels. TRAC has demonstrated commitment to its staff by achieving awards such as Investors in People. When considering contract competency issues TRAC has developed extensive and robust systems to ensure the client s specific requirements are met or indeed exceeded. Inspection/NDT personnel are, in general terms, trained & certified in accordance with National or International recognised Schemes such as Personnel Certification in Non-destructive testing (PCN) or Certification Scheme for Welding & Inspection Personnel (CSWIP) both in accordance with ISO 9712 Non-destructive testing Qualification and certification of NDT personnel. An employer based scheme commonly applied is The American Society for Nondestructive Testing Inc. Recommended Practice SNT-TC-1A, Personnel Qualification and Certification in Nondestructive Testing., UK,

21 TRAC Oil & Gas Training Certification and Competency: Having being certified in accordance with a recognised scheme is not evidence of competency. What defines competency? In general terms competency is defined as: Education, formal training, independent assessment, relevant experience and finally attitude. Add to this knowledge of the processes and component to be tested. TRAC has developed a process to evaluate these attributes and if necessary, fill the gaps identified. Below is an illustration of the Skills Matrix of a Rope Access Inspection / NDT Technician employed in an offshore environment. Skills Matrix Outline process for inspection personnel employed in upstream oil & gas facilities CORE SKILLS Visual Product Technology NDT Methods INSPECTION BASE KNOWLEDGE QA/QC Recording/Reporting Processes INDUSTRY SPECIFIC KNOWLEDGE Safety Relevant background information on working environment INTEGRITY MANAGEMENT OVERVIEW Coatings & External Corrosion Process Pipework Internal Corrosion Pressure Systems It is fairly obvious that the certification process at best deals with some of the core skills. All other aspects of the matrix are relevant to the job in hand. TRAC has in place, comprehensive courses to allow us to train, assess and certify personnel in these methods and techniques. The courses are specific to Industry needs i.e. Offshore structures viz. Platforms, MODUs, FPSO or FSU. TRAC has purpose built facilities in the United Kingdom, and Brasil for courses in both Rope Access (IRATA) and Inspection/NDT. The tutors are highly qualified and experienced in their fields of expertise. In summary, TRAC is committed to the supply of verified competent personnel in whatever discipline is required to fulfil the contractual requirement, and has the necessary resources to do so.

Asset integrity Fabric maintenance Environmental services E&I services Mechanical services

Asset integrity Fabric maintenance Environmental services E&I services Mechanical services Company Profile At Total Solutions we welcome challenge, not only in finding innovative solutions to the problems