GI India Automation and System Pvt.Ltd.

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1 GI India Automation and System Pvt.Ltd. GI India Automation & systems Pvt. Ltd. specializes in design and manufacturing of standard and custom built systems, CNC interfacing modules and equipments to meet high levels of industrial standards. GI India Automation & systems Pvt. Ltd. is dedicated to developing automation systems. The custom made systems use pneumatic circuitry, electrical logic, electronic sensors, drives, PLC and ingenious design in accomplishing the tasks. Backed up by the team of experienced engineers GIIIAS has built a number of systems for Material handling, Machine Interfacing, Vision Inspection stations and Robotic Automation. The end customer gets the benefits of our experience in feasibility study, designing, manufacturing and installation at site for various material handling equipments. The expertise in manufacturing of various types of conveying mechanism, Industrial lifts, Indexing precision conveyors help for finding solution for Robotic applications. In short, our customer can get complete solution for Material input system, Output system, EOAT, Robotic Programming and teaching, We carry out turnkey solution for a particular application. We have built number automation solutions as per the requirement of the end user.. We have also developed a number of complete systems to suit the customer requirements. Over and above as we are channel partners for the robotic arm manufacturer, the service and support is also provided to customers. This is an added benefit. GI India has successfully installed robotic systems in different types of industries with 100% success rate. The number of installation in very short span of time explains our capabilities. GI India automation & System Pvt. LTD. is the Preferred Channel Partner for Universal Robots, Denmark. We use Fanuc robots for various applications in machine tending. GI India Automation & systems Pvt. Ltd. is a company to be recognized as a strong contender for automation systems in domestic as well as international market.

2 Our product range includes: Robotic Systems. Material handling systems. Vision Inspection Systems. CNC Machine Interfacing. Seat Check Sensors. Robotic systems. GI India automation & System Pvt. LTD. is the Preferred Channel Partner for Universal Robots, Denmark. About Universal Robots: Flexible and Silent Industrial Robotic Arms. Easy and simple to program. Easy to move around and user friendly software. Built in electrical interface compatible with most Industrial sensors and PLC s. Consumes very less power. Typical Applications: Job Loading/Unloading on CNC Lathes and Turning centers. Pick and Place for critical applications. Vision Inspection at different places. Vision guided pick and place system. Packaging/Palletizing.

3 Systems Developed by GI India Automation. GI India has successfully installed Robotic systems in different types of Industries with 100% success rate. These types of systems are basically equipped with Pneumatic circuitry, electrical logic, electronic Sensors, Drives, PLC and ingenious design in accomplishing the tasks. Robotic systems are developed for pharmaceutical companies and automotive parts manufacturers for various machine tending applications such as: Turning. Milling. Grinding. Hard Turn. Hobbing, Honing. Other operations on VMC and HMC. Pick and Place. Packaging etc. These systems basically involve conveyorized movement of Jobs accommodating Both Input and Output jobs. (E.g. Gears, Shafts or other small components). Slat conveyors are designed and manufactured such, to accommodate multiple varieties of job models. Bin Stacking De-stacking system is used where vertical space is to be utilized. Bin stacking/de-stacking systems are developed to accommodate more number of jobs in multiple Bins in a very less space. The stacking/de-stacking system is basically used in production lines or other Processing equipment. To overcome the limitations of robot reach, a 7-Axis movement for Robot was developed to cater multiple machines. The Systems for Pharmaceutical and Automobile companies basically involve: Single Robot catering multiple machines. Gripper fingers are designed such to accommodate variety of jobs. Input/output Job locating Trays or conveyors to accommodate the Input/output Jobs. Control pendant comprising essential push buttons and switches. Electric control panel with required electrical components and wiring.

4 Material handling systems: Material handling systems are used in various industries for man less intervention for transfer of goods from one location to another. Material handling equipment is used in general assembly production to increase the output and maximize the productivity. GIIAS are specialist manufacturers of material handling and conveying systems. This includes: Industrial Lifts. Bin Stacking/De-stacking unit. Man less Kit Bin handling system. Roller Conveyors- Powered/Gravity. Slat and Belt Conveyors.

5 Industrial Lifts: Industrial lifts are used in production lines or other processing equipment. Ideally suited for temporary and permanent installations. Man less intervention of material handling equipped with Roller Conveyors, Cross travel conveyors etc. We provide a wide range of cantilevered lifts that are an easy means of transportation and safe for transporting material from one elevation to another. Bin stacking and De-stacking Unit The stacking/de-stacking system in usually used in production lines or other Processing equipment where vertical space is to be utilized. Handles variety of jobs in multiple Bins in a very less space. The system can be integrated into existing line. The Unit can be equipped with a wide range of material handling accessories including roller, belt or chain conveyors and cross travel conveyors.

6 Kit Bin handling system: The Kit Bin handling system is specially designed and custom made system for Handling of filled Kit Bins and empty Kit Bins without Manual Intervention. The system is equipped with a wide range of material handling accessories including Lifts, overhead conveyor mechanism and cross travel conveyor etc. The entire system is man less, fully automatic and is controlled through PLC logic. Smart Touch HMI are provided for manual intervention, wherever, necessary.

7 Conveyors: Roller Conveyors for special applications: Imported rollers are used as standard. Used for long distances. Double stack conveyors are used where vertical Space is to be utilized Powered by electrical motor/ self-drive rollers. We can provide curved sections, lift entry and exit points on this type of conveyors. Slat Conveyor, Belt Conveyor. Used in general assembly production. Low maintenance and requires less lubrication. Belt Conveyor is used to carry light weight articles in production line from one operation to another. Excellent for machine to machine job conveying. Powered by electrical motor.

8 Machine Interfacing. Purpose of machine interfacing: Interfacing of a machine is done for achieving high quality of machining, reducing down time, optimizing man hour utilization and avoiding accidents. A proper interfacing will ensure the clamping pressure, proper seating and placement of job, and a clean and safe working environment. We supply hardware for interfacing with electrical/pneumatic and hydraulic components and these components are interfaced with the machine cycles. Accessories Supplied with Machine interfacing: 1. Seat Check sensors and modules. 2. Hydraulic power pack. 3. Pneumatic accessories. 4. Auto door arrangement. 5. Coolant tank. 6. Electrical (PLC) control panel. 7. Logic interface. 8. Audio Visual Alarms.

9 Purpose of seat check sensor: To ensure proper seating of job on fixture and thus Avoiding: Improper machining. Tool & Job damage. Improve quality of machining. Working Principle: It works on back pressure sensing. Compressed air at about 2Kg is allowed to purge on butting places of job and fixture through 1.2 to 2 mm hole. Job is kept on the fixture and the back pressure is sensed by the sensor. In ideal condition the back pressure is to be 2Kg. i.e. there is no air gap between Job surface and fixture. In case of presence of foreign object will cause Air leakage and thus reduction in back pressure, which in turn is sensed by the sensor. Seat Check sensors: Double set point. 2 PNP out puts Accuracy up to 20 microns. With 2mtr connector cable as standard. With Inlet/outlet fitting. Programmable set points. Inlet pressure 2Bar. Ideal for robotic applications. Pass word protection for set points. Over pressure up to 6Bar. Digital display of pressure. Supply voltage 24VDC. Visible LED indicators for individual out puts. Easy setting with digital display.

10 Seat Check sensor module: The module consists of the following: A Relay module with two seat check sensors, Regulator, Flow Control valve and terminal box with all wiring and allied pneumatic connections. Single or double set point optional. PNP Output. Easy to connect. Requires only one electrical and one pneumatic connection. Accuracy up to micron per sensor. Machine Interface Seat check sensor module: GI India Automation & Systems Pvt. Ltd

11 Fanuc Machine Interfacing: Seat check sensor Hydraulic power packs: The power packs are designedd as per TPM requirements. Hydraulic power packs for diverse industrial applications. Yuken make elements are used as standard. Pressure range from Bar. Specialty in design for Hydraulic clamping fixtures. Suitable for CNC machine interfacing. We also provide customized solutions. Coolant Tanks: The tank consists of the following: Fabricated and powder coated tank. Coolant pumps (cutting and bed flush). Internal piping. Ball valves and accessories. Pressure switch for coolant. Strainer for coolant. Necessary wiring. Site glass level indicator. GI India Automation & Systems Pvt. Ltd.

12 Our esteemed clients: Aurolab. Omni Lens. Biotech Vision Care. Appasamy Associates. Sanjeev Auto Group. Bajaj Auto Ltd. Paranjape Autocast. Mutha Engineers. Atlas Cast Alloy. Amtek Auto Ltd. Endurance. Cummins India Ltd. Tata Motors. Voltas Ltd. Varroc Engineering. Exide Industries. GKN Sintered Products. Robotic Loading/Unloading On CNC Machine Indicative list. S.No:13, Property No: 1650, Near Krishnai Aqua, Nanded Phata, Sinhagad Road. Pune , Web:

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