Lecture 09 Crossdock: Just In Time Warehouse
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1 .. Lecture 09 Crossdock: Just In Time Warehouse Oran Kittithreerapronchai 1 1 Department of Industrial Engineering, Chulalongkorn University Bangkok THAILAND last updated: December 29, 2014 Warehouse v2.0: Crossdock 1/ 17
2 Outline. 1 Introduction to Crossdock. 2 Congestions in Crossdock. 3 Shape of Crossdock & Number of Dock Door. 4 Truck Scheduling in Crossdock source: General references [BH09, Mul94, Fra02] Warehouse v2.0: Crossdock 2/ 17
3 What is a crossdock? source: Basics Ideas: hub with little inventory ( 48 hours) Pro: high shipping frequency & little inventory service level Con: advance info sharing, commanding over fleet, economy of scale, good forecasting, handling cost Warehouse v2.0: Crossdock 3/ 17
4 Flow process source: Warehouse v2.0: Crossdock 4/ 17
5 Managing Crossdock Candidate SKUs: high & constant demand, perishable, low value Candidate Supplier: strategic, large qtys for every outlet, good IT Avoid SKUs: SKU with VAL, initial lunch, promotion Requirement: good relationship, better decision making, perfect quality, cost saving Implementation: pilot site, few large supplier, small transaction, source: Ertek, G (2005). A Tutorial on Crossdocking [Ert05] Warehouse v2.0: Crossdock 5/ 17
6 Features common in crossdocks Layout: proximity of receiving & shipping, floor stack storage, multiple # of docks Workers: forklift drivers (moving & sorting) high volume of shipments Products: perishable items, no inspection, everyday product, unit load Owner/Business: 3PL, chain outlet/store, large company Issues in crossdock Congestion: floor space, forklift, dragline, dock assignment Layout: shape of crossdock VS # of docks Scheduling: order of trailers yard management [GK01] Warehouse v2.0: Crossdock 6/ 17
7 Floor space congestion source: Bartholdi, J. & Hackman, S [BG00] Warehouse v2.0: Crossdock 7/ 17
8 Floor space congestion source: Bartholdi, J. & Hackman, S [BH09] minimal stacking areas on both ends of facility Warehouse v2.0: Crossdock 8/ 17
9 Forklift interference source: Tours of warehouses, distribution centers, crossdocks. jb/wh/sites/sites.html Issues Forklift-Forklift: lane width, driving VS lifting Forklift-Stacking area: overflow, staging queue, house keeping Forklift-Picker: sharing lanes, speed difference Warehouse v2.0: Crossdock 9/ 17
10 Original dock doors assignment source: Gue, K. Warehouse v2.0: Crossdock 10/ 17
11 Suggested dock doors assignment source: Gue, K. Warehouse v2.0: Crossdock 11/ 17
12 Geometry of crossdock source: Gue, K. Warehouse v2.0: Crossdock 12/ 17
13 Internal & External Corners. Internal corner: stacking area, External corner: parking area Warehouse v2.0: Crossdock 13/ 17
14 Geometry & Corners Number of corners Shape Internal External I 4 - L 5 1 T H 8 4 Dominated: I L, T, + H [BG04] Suggest: I, T, + depending on # dock doors Warehouse v2.0: Crossdock 14/ 17
15 Matching trailers source: Warehouse v2.0: Crossdock 15/ 17
16 Questions 1. Explain similarities and differences between a warehouse and a crossdock? 2. Given the same number of dock doors, explain why a T -shape crossdock is superior than an L -shape crossdock 3. Despite the practical application, some researchers argument that a promotion product is a poor candidate for crossdock. Answer the following quesitons: Elaborate rational of this argument Give an exception of this argument Warehouse v2.0: Crossdock 16/ 17
17 Reference [BG00] [BG04] John J Bartholdi and Kevin R Gue. Reducing labor costs in an ltl crossdocking terminal. Operations Research, 48(6): , John J Bartholdi and Kevin R Gue. The best shape for a crossdock. Transportation Science, 38(2): , [BH09] [Ert05] [Fra02] [GK01] J. J. Bartholdi and S. T. Hackman. Warehouse & distribution science. Suply chain and logistics institute, Georgia institute of technology, Gürdal Ertek. A tutorial on crossdocking. In Proceedings of 3rd International Logistics & Supply Chain Congress, E. Frazelle. World-class warehousing and material handling. McGraw-Hill Professional, K. R Gue and K. Kang. Staging queues in material handling and transportation systems. In Proceedings of the 33nd conference on Winter simulation, pages IEEE Computer Society, Warehouse v2.0: Crossdock 17/ 17
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