SLOTTED ANGLES. Bureau of Indian standards has specified IS:513 specifications for Slotted angles.

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1 SLOTTED ANGLES A. NTRODUCTON Slotted Angles have several advantages over conventional materials like wooden materials as the same can be dismantled and re-assembled according to convenience. Storage racks, tables, boards, frames etc can be assembled easily within shortest time with slotted angles. They are widely used in offices, industries, storage rooms, house holds. The consumption is increasing with the increase in standard of living of the people. B. PRODUCT USES AND SPECFCATONS Bureau of ndian standards has specified S:513 specifications for Slotted angles. C. MARKET POTENTAL A strong engineering base exists in the state of Tamilnadu involving products ranging from automobiles, bicycles, castings and forgings, to textile machines, electrical and non-electrical machinery, pumps and transportation equipment. Engineering ancillary industries are concentrated in Chennai (Madras), Coimbatore, Salem, etc. The exports of engineering products from Tamil Nadu is around Rs billion (US $ 320 million) of which automobile ancillaries along contribute around US $ 150 million. t is an established fact that the automobile industry in the state accounts for nearly 50% of the All ndia export market. The strong engineering base consists of a network of nearly 3,000 units, employing a skilled workforce of more than 2.5 lakh, making high quality inputs such as castings and forgings and a wide variety of ancillary products. ntensive efforts are being made to boost further development of this industry. The market demand for slotted angles is increasing with the overall development of the industries and general standard of living of the people. There is tremendous for these items in various industries as the volume materials handled by the industries are increasing year after year. The number of industries which are being established due to 1

2 globalization and liberalization has been increasing and there is sufficient scope for new entrants to venture into this line. D. TECHNCAL ASPECTS 1. nstalled Capacity The proposed machine would work for single shift of 8 hours a day for 300 days. The total installed capacity of the unit is estimated at Running feet of slotted angles of 15-SWG (40 mm x 40 mm) and Running feet of slotted angles of 14-SWG (60 mm x 40 mm) 2. Plant and Machinery The following machineries are required for production. Machine name Automatic Guillotine Shearing Machine with sheet feeding attachment, like ball rollers, fixture for setting- 12 feet bed length Quantity Value (Nos.) (Rs.lakhs) Hydraulic press brake for sheet bending Lathe 8 feet Air compressor with airlines control and shot blasting chambers Double Ended Bench Grinder with stand Pillar drilling machine Pneumatic Hydraulic press for punching with accessories Portable crane Spray painting booth with all accessories Trolleys, Tools and dies Total Manufacturing Process The manufacturing process involves the following sequence of operations: Purchase of Mild steel cold rolled sheets of thickness 14G/15G Shearing of sheets in Guillotine to required lengths and sizes 2

3 Punching holes and slots by Power press Feeding punched strips to Press brake for bending to required shapes by using bending dies Feeding to Shot blasting chamber Spray painting Placing in Heating oven Cooling, Packing to avoid scratches Dispatching 4. Raw Material The raw materials required for the production of Slotted angle is Mild Steel Hot rolled sheets (HR Sheets) of 14 G and 15 G. This material can be procured from any reputed dealers of steel. The other consumables required are steel shots for shot blasting, Paints,varnishes for coating, Packing materials for packing. 5. Land & Building A rented place with 8000 sqft. area is required. The monthly rent is estimated at Rs.40,000 and also an advance of Rs Utilities Power: The total power requirement of the unit will be 80 HP Water: Water is required only for human consumption. Man power: Category Nos Monthly salary Total Salary Supervisors Operators Unskilled Assistants

4 Security Total Add 20%benefits 7400 Total Annually Rs.5.33 lakhs 7. mplementation Schedule f financing arrangement is made available the project can be implemented within three months period. 8.ASSUMPTONS nstalled capacity per Slotted angles 15 SWG Running Feet annum Slotted angles 14 SWG Running Feet Capacity utilization-year -1 60% Year-2 70% Year-3 80% Selling price per unit Slotted angles15-swg-rs per Running Foot Slotted angles 14-SWG-Rs per Running Foot Slotted angles 14-SWG-Rs per Running Foot Material cost at 100% Qty. (inclg. wastage) Rate/MT (Rs.) Value (Rs.lakhs) M.S.Steel Hot Rolled sheets /MT SWG & 15 SWG Steel Shots for Shot blasting 1.20 Packing Materials 2.40 Paints, Varnishes &chemicals 8.40 Total Consumables per annum-at 100% (Rs.lakhs) Power and Fuel-100% (Rs.lakhs) Wages & salaries -100% Repairs & Maintenance p.m. Depreciation General & administration Expenses per month Selling expenses nterest on term loan and Working capital finance ncome tax provision Rs.1.20 lakhs Rs.6.43 lakhs Rs.4.88 lakhs Rs.5000/- Straight line Method Rs.80000/- 3% on Sales 14% p.a. 36% on profit 4

5 LST OF MACHNERY SUPPLERS 1. Orient Machine Tools New No.269 (old No.130) Linghi Chetty Street Chennai Quality Machine Tools New 238, Linghi Chetty Strret Chennai Gujrat Machine Tools New 279, Linghi Chetty Street Chennai Premier Machine Tools New 103, Armenian Street Chennai Machine Centre New 214 linghi chetty Street Chennai LST OF RAW MATERAL SUPPLERS 1. Jain spat 70, Sembudoss Street Chennai Abdul Khader S.M New No.3/59, Mannadi Street, Chennai Jamal Bros New No.98, Rasappa Chetty Street Chennai

6 1. COST OF PROJECT [Rs.lakhs] Land & Building (Advance) 4.00 Plant & Machinery Other Misc. assets 1.00 Pre-Operative expenses 2.00 Margin for WC MEANS OF FNANCE Capital Term Loan

7 3. COST OF PRODUCTON & PROFTABLTY STATEMENTS [Rs.lakhs] Years nstalled Capacity (rft.) -15 SWG - 40x40 mm SWG - 60x40 mm Utilisation 60% 70% 80% Production/Sales (No.) -15 SWG - 40x40 mm SWG - 60x40 mm Selling Price/rft. (in Rupees) -15 SWG - 40x40 mm Rs SWG - 60x40 mm Rs.23 Sales Value (Rs.lakhs) -15 SWG - 40x40 mm SWG - 60x40 mm Total sales value Raw Materials Consumables Power Wages & Salaries Repairs & Maintenance Depreciation Cost of Production Admin, & General expenses Selling expenses nterest on Term Loan nterest on Working Capital Total Profit Before Tax Provision for tax Profit After Tax Add: Depreciation Cash Accruals

8 4. WORKNG CAPTAL: [Rs.lakhs] Months Values % Margin Bank Consumption Amount Finance Raw Materials % Consumables % Finished goods % Debtors % Expenses % PROFTABLTY RATOS BASED ON 80% UTLSATON Profit after Tax Sales % Profit before nterest and Tax Total nvestment % Profit after Tax Promoters' Capital % 8

9 6. BREAK EVEN LEVEL Fixed Cost (FC): [Rs.lakhs] Wages & Salaries 5.38 Repairs & Maintenance 0.66 Depreciation 3.90 Admin. & General expenses nterest on TL Profit Before Tax (P) BEL = FC x x FC +P x % of installed capacity 9