Training Packaging solutions

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1 Training Packaging solutions

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3 Dear customers, The regular updating of one s knowledge and abilities is a key to success in the modern working environment. The world of packaging procedures is also undergoing constant change - technology continues to develop, the need for knowledge grows, and existing knowledge must be regularly refreshed and expanded. The growing demands on today s packaging solutions usually mean a higher level of machine complexity, which has to be mastered easily and above all reliably. A precondition of an efficient packaging procedure is therefore the perfect interaction between man and machine - from operation to servicing. It is for this reason that MULTIVAC offers you not only reliable machines and modern technology, but also a highly informative and varied training program with unique practical relevance. Qualified staff are more motivated and take pleasure in their work. Benefit from our know-how and put together your own individual training program from our range of training courses, which are constructed on a modular basis. Our range comprises not only standard courses, but also customized training solutions for different target groups and requirement profiles. The training courses take place in our modern Training Center with its large range of machines at our headquarters in Wolfertschwenden, as well as at our international Training Centers worldwide. If required, we can also offer you training on your own site. In all cases you can of course have trust in the high level of standardised MULTIVAC quality, which you have come to expect from our machines. We would be very happy to advise you on the selection of training courses, which are best suited to your needs. Simply contact us to discuss it further. We look forward to welcoming you. With best wishes Stefan Scheibel 3

4 MULTIVAC training courses: This know-how pays off for you! Quality, functionality and performance have the highest priority for our development engineers. But how can the potential of your packaging machine be fully utilised? How do you ensure that operation runs smoothly? And how do you ensure optimum safety? To address these questions, we offer practical training courses for your employees. There is the widest range of course modules available, which you can book individually or in any required combination. A course for the basics of packaging technology is new in our program (page 20). This seminar helps the participants to gain the first insight into the world of packaging. In addition to this, we also conduct training courses at your company and on your machines. With on-site training, the content of the course can be matched even more precisely to your requirements. Information about the individual modules and our course dates can be found in the following pages or also on the Internet at: 4

5 Contents Page Operation and safety thermoforming packaging machines 8 Pneumatics 10 Electrics 12 Mechanical parts & Servicing thermoforming packaging machines 14 MultiFresh TM thermoforming packaging machines 16 Seminar for film and tray manufacturer 18 Basic principles of packaging technology 20 Machine cleaning thermoforming packaging machines 24 Chamber machines 26 Traysealers 28 Robotics 30 Vision Systems 32 Registration, cancellation, hotel reservation 34 On-site training The training course at your company location 37 Contact 38 Key On-site training The training course at your company location (Information on page 37) 5

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8 Operation and safety Thermoforming packaging machines The course participants are first familiarised with the safe handling of the machines. They learn step-by-step how the optimum production readiness of the MULTIVAC machine can be achieved. For the refresher of the knowledge, as well as safe and efficient operation of the machines, we recommend to refreshing this training annually. Target group: Operators, machine supervisors, fitters and service personnel Recommendation: None Maximum number of participants: 8 Duration: 2 days 8

9 Contents: Understanding the machine safety Switching on the MULTIVAC machine Feeding in the film Processes in the forming station Web advance Loading rules Performing of a vacuum test Processes in the sealing station Setting of the register mark control Hygiene & disinfection Training target: The participant will be able to detect serious, safety-relevant faults to operate the machine independently and safely to prepare the machine for cleaning 9

10 Pneumatics This course conveys knowledge on the pneumatic system of a MULTIVAC packaging machine and its pneumatic modules. Target group: Fitters and servicing staff Recommendation: Technical job or well-grounded technical understanding Fundamental koowledge about the function of the machine Participation on the module Operation and safety Thermoforming Packaging Machines Maximum number of participants: 8 Duration: 2 days 10

11 Contents: Structure, function and servicing of the penumatic modules Reading pneumatic diagrams Functional principle of the forming and sealing method Vacuum technology on the MULTIVAC packaging machine Troubleshooting in practice Training target: The participant will be able to explain the structure and the functions of pneumatic modules to start up pneumatic systems safely and properly to read and understand pneumatic diagrams to explain the pneumatic functions of a thermoforming packaging machine and to enter the settings on the control terminal to check the vacuum system and set it correctly according to quality standards to perform a systematic error search on pneumatic modules and resolve the error 11

12 Electrics This course provides comprehensive knowledge about the electrical components of MULTIVAC machines. Target group: Electrical forces Requirement: Participant has to be able to provide evidence for at least being an electrician for specified activities. Recommendation: Participation in the module Operation and safety Thermoforming Packaging Machines Maximum number of participants: 6 Duration: 2,5 days 12

13 Contents: Function of the electrical components Reading the electrical circuit Basics IPC control Safety technology Motor control Heating control Data regulations Training target: The participant will be able to explain the functions of electrical components to read the electrical circuit diagram to name the modules of the IPC control to understand the functions of the safety system to safe parameter sets of frequency converters to detect defective heating plates to create a data backup and an image of the flash card 13

14 Mechanical parts & Servicing Thermoforming packaging machines Here, the mechanical components are at the forefront. The various setting possibilities in the machine control are explained, as are the servicing and repair of modules. Target group: Fitters and servicing staff Recommendation: Participation on the module Operation and safety Thermoforming Packaging Machines Participation on the module Pneumatics Participation on the module Electrics Experience in diagnosis of occurred faults and whose reasons Maximum number of participants: 6 Duration: 3,5 days 14

15 Contents: Overview of safety systems Preparing the cleaning Servicing and overhaul of the pneumatic components Servicing and diagnosis of the electric components Explanation of chain and advance Maintenance and adjustment of the die sets Adjustment of the lifting units Exchange and adjustment of cutting units Cleaning of discharge conveyors Training target: The participant will be able to check safety components properly and repair them to service and overhaul pneumatic modules to prepare the machine properly for wet cleaning to adjust the machine frame and the dies to tension the chain correctly to determine and adjust the cut-off length correction to detect faults in the advance system and resolve them to perform maintenance and inspection work on the dies, lifting units and cutting units to replace standard spare and wear parts 15

16 MultiFresh TM thermoforming packaging machines MULTIVAC offers special MultiFresh thermoforming packaging machines for the production of vacuum skin packaging. The trainer explains the structure and the complex processes in the MultiFresh TM machine. The acquired theoretical knowledge will be deepened in practical sessions. Targeted tips and information help to avoid incorrect settings and to quickly detect faults. Target group: Mechanics and maintenance officers Recommendation: Participant shoulod have expert knowledge about MULTIVAC Thermoforming Packaging Machines Maximum number of participants: 5 Duration: 1 day 16

17 Contents: Function and adjustment of the upper web unwind Function of the upper web heating Structure of the sealing station Sequence of processes Training target: The participant will be able to change the knives in the forming station to perform a forming depth adjustment to detect defects on the upper web unwind and perform the correct settings to set the upper web heating station correctly to understand the processes in the sealing station in detail to recognise misadjustments and perform settings to recognise technical faults and resolve them to recognise faults in daily operation and find solutions 17

18 Seminar for film manufacturer On these two seminar days we intensively focus on the different sealing and forming processes of our Thermoforming Packaing Machines. In the practical part we gladly provide film producers the opportunity to test the behaviour of your film in our machines. Target group: Film manufacturers and persons who are interested in the behavior of packaging materials on the Thermoforming Packaging Machine Recommendation: None Maximum number of participants: 8 Duration: 2 days Contents: Different forming and sealing methods in theory and practice Forming the film Sealing (narrow upper web, wide upper web, MultiFresh TM ) Setting the parameters and personal practical exercises on different films Chain and advance Recognising misadjustments and settings of the cut-off-length Training target: The participant will be able to detect serious, safety-relevant faults to operate the machine independently and safely to prepare the machine for cleaning 18

19 Seminar for tray manufacturer In this training day we cover the different sealing methods and trays of our Traysealers. Also here the participant has the possibility to test the behavior of his trays on our machines. Target group: Tray manufacturer and persons who are interested in the behavior of packaging material on Traysealers Recommendation: None Maximum number of participants: 8 Duration: 1 day Contents: Explanation of the different sealing methods Pressure control Explanation of the Tray feeding systems Training target: The participants will be able to give setting tips on their materials in case of optimisation hints given via telephone or at the customers premises to detect easily whether there is a operating error in case of complaints 19

20 Basic principles of packaging technology This entry-level course conveys comprehensive, basic knowledge about the packaging sector. Starting with the question of why products are packaged, the participants learn about the different packaging materials and their properties, as well as about many other subjects. The participants also gain theoretical and practical knowledge about the various types of machines, their areas of use and their methods of operation. Target group Customers and potential customers, buyers and salesmen for food products and packaging, product development staff, quality assurance personnel, marketing personnel, product managers, professors and teachers, any person looking to learn more about the world of packaging Recommendation: None Maximum number of participants: 8 Duration: 2 days 20

21 Contents: Why products are packaged background on various demans on the package With what is packaged backgrounds on the various packaging materials Factors detrimental to foodstuffs - Fundamentals to the packaging of food How products behave under vacuum MULTIVAC packaging machines MULTIVAC packaging technologies Training target: The participant understands why packages are necessary knows the requirements for a package understands the structure of a package is informed about the different packaging films and those characteristics has an overview about the portfolio of MULTIVAC packaging machines and those function know their way around different types of MULTIVAC packaging technology 21

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24 Machine cleaning Thermoforming packaging machines The course participants begin by preparing a machine for cleaning. Then they learn step-by-step, how the machine should be cleaned and disinfected in accordance with the manufacturer s standard. The machine is subsequently put back into operation. Target group: Servicing and cleaning personnel Recommendation: None Maximum number of participants: 8 Duration: 1 day 24

25 Contents: General information on cleaning Intermediate disinfection Performing daily cleaning Intensive cleaning of all components Disinfecting Reassembly of the machine and putting it back into operation Training target: The participant will be able to prepare the entire machine for full cleaning to perform cleaning to perform intermediate disinfection to clean all components to disinfect the machine to reassemble the machine and start it up safely 25

26 Chamber machines The course participant are first familiarised with the safe handling of the machines. Then they learn, step-by-step, about the technical and electronic construction of the machine. The focus is on machine maintenance and optimum production readiness. Target group: Fitters and servicing staff Recommendation: Technical job or fundamental technical understanding Maximum number of participants: 8 Duration: 1 day Contents: Operation of the machine Functional principle of the machine Technical structure of the machine Vacuum technology Training target: The participant can operate the machine independently and safely can detect and rectify faults 26

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28 Traysealers Traysealer training courses are matched individually to your machine, the complexity of the application and the level of your employees knowledge. For example, training on the pneumatic, electrical and mechanical elements can be given from the basic level upwards. If your employee already have prior knowledge of Thermoforming Packaging Machines, we are able to supplement the existing knowledge with information relating to Traysealers. Target group: Operators, fitters and servicing staff Recommendation: None Maximum number of participants: 8 Duration: 1 3 days, depending on the chosen contents 28

29 Contents: Function and operation Explanation of the design features and functioning principle Operation and safety Format change Creation of recipes Sealing method Information on troubleshooting Electrics Diagnostic possibilities oft he cutting drives Mechanical parts Film unwinds Lifting units Dies Cutting units Service notes If traysealer customers are interested in pneumatic and / or electrical topics they can also book the Pneumatic module (page 10) and the Electric module (page 12). This course deals with all pneumatic and electric components which are built in a thermoforming packaging machine. Training target: The participant will know the design features and the functions of different traysealer types will be able to set up the machine from scratch and operate it will be able to perform service and installation work independently thanks to the information on maintenance and installation will know the possibilities on diagnosing Schneider drives 29

30 Robotics The participants of our robotic workshops get a step-by step-introduction to the functions and handling of MULTIVAC robot modules. In practical exercises in our demo booth, the participants learn the functions of single parameters as well as how to perform simple maintenance and service tasks for the daily operation of the system. The training content can be customised, depending on the participants. Target group: Machine supervisors, fitters, servicing staff Recommendation: None Maximum number of participants: 6 Duration: 2 days 30

31 Contents: Overview of robot kinematics Overview of MULTIVAC handling modules and robots Positioning in the coordinate system Work objects Speed and acceleration Operation of the different MULTIVAC handling modules Product converging Loading of MULTIVAC packaging machines Carton loading Training target: The participant can distinguish among different robot kinematics know the basic principles of coordinate systems and work objects know the basic principles of speed and acceleration can operate the various MULTIVAC robots can reference the robot axes will be able to change the gripper will be able to perform basic service work on the robot knows the functioning of the operating range and home position and can set them can teach the origins of the work object can parameterise the movement sequence of the robot 31

32 Vision Systems In this workshop the participant learns step by step how the MULTIVAC vision system (MVS) functions and how to operate it. In practical exercises on our test devices the participants will as well learn how to parameterise the MULTIVAC vision system. The training content can be customised, depending on the participants. Target group: Machine supervisors, fitters, servicing staff Requirement: Participation on the course Robotics Maximum number of participants: 6 Duration: 1 day 32

33 Contents: Areas of use of vision system Basic principles of optics Hardware and software of the MULTIVAC vision system Ares of use product detection Functional principle Training target: The participant will know the characteristics of a vision system knows different lighting techniques and optical filters knows the difference between an area scan and a line scan will know the different hardware and software components of the MULTIVAC Vision System will know the areas of application of different product recognition methods will know the principles of operation for product recognition methods and can parameterise them. will be able to save the set parameters in a vision recipe 33

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35 Registration, cancellation, hotel reservation Registration Is made through personal contact by with our training team. Due to high demand, there could be waiting times for training, so please contact us at least three months before the start of the training you are planning. Hotel reservation We are happy to make the hotel reservations on your behalf at MULTIVAC rates in one of our partner hotels. The costs for hotel and travel are not included in the training course fee. Cancellation A cancellation is possible free of charge up to 2 weeks before the training starts. In case of cancellations made between 14 and 8 days before the training starts, 50% of the course fee will be charged. In case of cancellation 7 days or less before the training starts or if the participant does not appear, the full course fee will be charged. 35

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37 On-site training The training course in your company (for packaging machines or system-lines) Tailored to your requirements We match our training courses exactly to the special circumstances in your company. Depending on the level of knowledge and the specific tasks of your employees, our courses are also precisely tailored to your range of machines. This creates maximum results with a minimum expenditure. The training course content in both theory and practice is delivered right to your MULTIVAC packaging machine/system-line. If you are interested in a training, please us the online provided form at and send it by to schulung@multivac.de or by fax to / Thereupon you will receive a nonbinding quotation for an on-site-training which will be individually tailored to your specific requirements. What has to be taken into consideration? Important for a successful training course is: A MULTIVAC machine/system-line which is freed up, A conference room, with a projector if possible The unrestricted availability of the participants Groups with a maximum of ten participants ensure that optimum learning success is achieved 37

38 MULTIVAC Training courses Whether the training course takes place in the MULTIVAC Training & Innovation Center in Wolfertschwenden or on site at your machine, we offer you practically based training courses for your MULTIVAC packaging solutions. 38

39 If you have any questions about our training courses Mrs Stephanie Pösl will be pleased to answer them. You can contact her at Tel.: +49 (0)8334 / Fax: +49 (0)8334 / schulung@multivac.de MULTIVAC 11/2017 Subject to technical changes in line with product development MULTIVAC is a registered trade name of MULTIVAC Sepp Haggenmüller SE & Co KG 39

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42 MULTIVAC 11/2017 Subject to technical changes in line with product development MULTIVAC is a registered trade name of MULTIVAC Sepp Haggenmüller SE & Co KG

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