The WTW / MHC Group: Handling of Alternative Fuels in a Spanish Cement Plant
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1 The WTW / MHC Group: Handling of Alternative Fuels in a Spanish Cement Plant
2 Global Fuels Supplier of the Year 2011 Mr. Jürgen Bäumer of WTW Americas accepts the award for the Global Fuels Supplier of the Year 2011 from Dr. Robert McCaffrey at the GFC in Kuala Lumpur, Malaysia. Global Cement Magazin May 2011
3 Contend Alternative fuels used Design rate Alternative fuel pictures Savings Target / Project Requirements General Layout Truck Unloading Station TUS Chain Conveyer SKF Explosion Protection Sweeping Auger SAS Buffer bin and Weigh feeder
4 Alternative Fuels used: Sludge Municipal solid waste Vegetable waste Bone meal Wood waste Lodos Depuradora Fraccion RSU Podas Harinas carnicas Desperdicio de madera Density: 0.2 to 0.75 t/m3 Moisture: 5 to 25 % Lump size: < 20 mm
5 Design Rate: 300 densities between 0.2 to 0.5 t/m3 or 150 densities between 0.5 and 1.0 t/m3
6 Shredded Wood Pallets/Skids
7 Compost
8 Wood Chips
9 Wood Mix
10 Waste Wood
11 Waste Wood
12 Shredded Plastic
13 Shredded Rubber
14 Municipal Refuse
15 Urban Waste
16 Shredded Wood
17 Wood Chips
18 Wood Chips
19 Targets / Project Requirements: Cost saving effects by using of alternative fuels For the following bulk materials: woodchips, fluff, sewage sludge High flexibility to use other materials (saw dust, waste wood, pellets, textiles etc.) in future. Market for alternative fuels is not static!!! Reception of all kinds of trucks (regular + walking floor trailers) Storage of 750 m³ material to provide enough capacity over the weekend Feeding rate 5 t/h Good weighing and dozing accuracy Transport to burner Environmentally friendly, low spillage
20 General Layout:
21 Truck Unloading Station (TUS)
22 Truck Unloading Station (TUS)
23 Handling of Alternative Fuels
24 Truck Unloading Station TUS: Dust housing with rubber curtain
25 Truck Unloading Station TUS: Arrival of Truck Design for both normal tipping truck and walking floor trailer
26 Truck Unloading Station TUS: Leveling plate (adjustable for height)
27 Rotary Cutter: Filter unit Truck tipping Rotary Cutter
28 Truck Reception TUS: Maintenance platform with ladder / stairs to access dedusting unit Dedusting filter system Drive unit rotary cutter Clean air outlet Chain Conveyor Drive unit TUS
29 Trough Section September
30 Chain September
31 Chain September
32 Sealing Adjustable skirtboards Vulcanized T- shaped rubber strips at both sides of the belt September
33 Rotary Cutter September
34 Chain Conveyor
35 Tensioning Station
36 Chain Conveyor
37 Drive Station
38 Drive Station Double Strand 06/09/2011 WTW Americas 38
39 Drop Forged Fork Link Chain Single Stand Double Strand 06/09/2011 WTW Americas 39
40 Chain Types
41 Silo Discharge System Inclined Chain Conveyer SKF Chain Conveyor SKF
42 Silo Discharge System Inclined Chain Conveyor SKF
43 Head Station (Transfer point between SKF and TKF chain conveyor)
44 Silo Overview TKF Conveyor on the top of silos SKF Chain Conveyor
45 Explosion Protection Burst disk with high pressure chimney
46 Exhaust air treatment and silo filter Silo Filter
47 Slide Gate Two of each Silo Pneumatic slide gate
48 Sweeping Auger SAS Sweeping Auger Dosing by PFISTER weighing unit
49 Sweeping Auger SAS A discharge screws trantsports the bulk material to the central machine housing where it is distributed to the two outlet openings. 1) Rotating internal cone 2) Screw 3) Stationary lower part 4) Two outlets 5) Bulk Material 6) Distribution Rotor 7) Hollow shaft gear motor 8) Vertical main shaft 9) Bevel gear
50 Sweeping Auger SAS
51 Sweeping Auger SAS
52 Special Features special coating and increased thickness Ceramic Lining teeth in creusabro
53 Screw Support
54 Sweeping Auger SAS / Lubrication System Lubrication System Slide gate
55 Sweeping Auger SAS Charging screw to weighing unit Outlet Openings
56 Weighing Cells Buffer bin with stirrer Rotary weighing unit PFISTER
57 Collecting Conveyor Collecting conveyor after rotary weighing unit Rotary feeder (infeed to pneumatic transport)
58 Overview Buffer bin with stirrer Rotary weighing unit PFISTER Burner feeding
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