Integrated Reading and Video Coding Machine IRV 3000 Answers.
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1 Integrated Reading and Video Coding Machine IRV 3000 Answers.
2 For more than 30 years Siemens sorting machines have been operating reliably worldwide. More than 20,000 delivered systems and satisfied customers serve as proof. The IRV 3000 represents the latest generation of Siemens sorting systems established reliable technology combined with most recent innovations. The future-proof system with an optimized footprint using a compact processing line together with a 2-Level Sorter allows for the highest throughput on the market today. The machine control platform provides a substantial and standardized control which not only supplies an easy-tooperate user interface, but also wellengineered diagnostic tools, statistics and information for troubleshooting. This leads to the utmost user-friendliness and availability. Of course high value was set to the economic efficiency. Integrated Reading and Video Coding Machine IRV 3000 The benefits of the IRV 3000 at a glance Unsurpassed low operating costs Minimized power consumption due to the use of high efficiency motors, improved mail path equipped with less moving parts Minimized footprint due to the compact design of both the processing and sorting section while retaining an integrated tray storage for each stacker. Furthermore the computers and the subsidiary low voltage distribution are integrated into the machine Optimized and demand-orientated servicing Efficient operation as a result of the optimized stacker capacity Minimized processing time due to the benchmarking performance Sustainable technological solutions Gap correction directly before the sorter optimizes various gaps for maximum sorter performance Siemens patented channel gates divert the main stream to minimize jam rates Few but large deflections provide a gentle mail piece transport Pusher fingers at each stacker prevent stacked mail pieces from rubbing against the belt Excellent processing quality and employee satisfaction Optimal ergonomic working conditions No lifting of heavy full trays from the top sorter level due to optimal tray storage arrangement Easy handling and minimized manual sorting errors as a result of the color coding of the stackers and the corresponding trays High standards of address reading High address read rates even with difficult-to-read addresses with coding down to the delivery point Online video coding is carried out while the mail piece passes an integrated delay line to save costs and time by avoiding an additional machine run Image management supports the connection of systems, thus saving video coding time and effort High-end performance Every mail piece is processed no matter whether it has a machine-printed or handwritten address. The IRV manages this without any effort, thus achieving the highest productivity with a maximum throughput of more than 60,000 items per hour also with challenging mail pieces and high availability for a long period. Faultless reading and coding Our extensive experience with thousands of installed systems for demanding applications ensures formidable high read rates for all kinds of addresses. Worldwide, we read more than one million characters per second. The video coding system processes mail pieces that cannot be read automatically. A delay line of approximately 15 seconds is used to make sure a high percentage of mail pieces can be processed completely during the first run. This leads to a high throughput and a reduced need of manpower. 2 3
3 Sophisticated ergonomics for optimized operation and satisfied operators Optimum ergonomic working conditions according to EN proved by ergonomic studies are provided at the work places in the feeding, sorting and video coding section. Thus ensuring the highest operator performance and satisfaction. Noise emission is minimal, even at the highest throughputs. Feeding The high-performance feeder module supplies the machine with a stream of singulated mail pieces. This field-proven module has been further optimized to reduce maintenance by implementing a low-maintenance singulation unit low-maintenance dust filter lifetime enhanced pick-off Processing The integrated processing module includes all the functions needed for mail processing Levelling of the mail pieces to their bottom edges Format measuring with optional metal detection to sort out non-machinable mail pieces Bar code reading both before the mail piece is scanned to avoid printing over existing bar codes and for verification of just printed bar codes Scanning of the whole mail piece (up to B5 format) with a state-of-the-art scanner based on LED technology Transporting of the mail pieces through a delay line which is located at the rear of the first sorter modules to save space 6 7 Bar code printing via an ink jet printer after resolving addresses Gaps between the mail pieces are optimized by the gap correction unit prior to the sorter to provide maximum sorter performance A high performance graphics printer can be optionally integrated. Sorting The stacker module design has not only been functionally optimized but also especially customized. This allows for efficient operation and satisfies the operating personnel s requirements based on substantial ergonomic studies. Each stacker module is equipped with eight stackers: Four high capacity stackers are located in the lower level and four medium capacity stackers are located in the upper level. The upper level stackers are slightly inclined and the lower level ones are extended outward to provide better access. Pusher fingers at each stacker push the stacked mail pieces from the transport belts, thus preventing rubbing of the belt. With its various sorting concepts the 2-Level Sorter can be used for outward and inward sorting down to 2-pass sequence sorting. Optimized and demand-oriented servicing In the field of servicing, Siemens has worked closely with more than 50 postal organizations worldwide for many years. The knowledge gained is continuously used for the development of maintenancefriendly machines. Minimal servicing costs, long maintenance intervals Easy access to maintenance-relevant components Quickest possible restoration of service after malfunctions Technically mature and field-proven diagnostic tools and maintenance methods Demand-oriented supply of cost- efficient and high-value spare parts DirectSPARE, the electronic interactive spare parts catalog, helps maintenance personnel to quickly locate spare parts User-friendly electronic documentation DirectDOC provides the necessary information An efficient state-of-the-art training concept based on the innovative computer-assisted learning system DirectTEACH ensures highly trained personnel Tray handling An empty tray supply system can be easily integrated into the sorter to provide empty trays for the sorting section. Furthermore, the feeder can be enhanced with a semiautomatic tray unloading device combined with a full tray supply and empty tray take-away. Channel gates in the mail path prevent jams, thus ensuring high operational availability. Tray label printers can be optionally integrated. 4 5
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5 Technical data Types of mail Length: 127 mm 292 mm Height: 85 mm 176 mm Thickness: 0.15 mm 7 mm Weight: 2 g 100 g Nominal throughput 61,600 items/hour (127 mm long, 1 mm thick) Noise 68 db(a) (DIN EN ISO 11204) Number of stackers Stacker capacity 440 mm (lower level) 350 mm (upper level) Delay time 15 s Sorter shape I-shape U-shape Options Full tray supply to the feeder Tray unloading device at the feeder Empty tray handling system Full tray take-away from the sorter Doubles detection Metal detection Graphics printing Dynamic weighing at full transport speed Facing cancelling functionality Tray label printer Siemens AG Infrastructure & Cities Sector Mobility and Logistics Division Logistics and Airport Solutions Bücklestr Konstanz Germany Siemens AG 2013 Printed in Germany DirectSPARE, DirectTEACH and DirectDOC are registered trademarks of Siemens AG. The information in this document contains general descriptions of the technical options available, which do not always have to be present in individual cases. The required features should therefore be specified in each individual case at the time of closing the contract.
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