Liquor to Liquor (L2L) Recovery Boiler Agreement Based Service. ENE North America

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Theodore Grant
6 years ago
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1 Liquor to Liquor (L2L) Recovery Boiler Agreement Based Service ENE North America

Our core commitments Safety comes first Services offering Reliability Spare

Close to you Solutions to your needs Shared Journey Forward Valmet s way to

People you can trust New Technology Process and automation upgrades Automation

2 Our core commitments Safety comes first Services offering Reliability Spare parts and components Maintenance and shutdown management Outsourcing services Close to you Solutions to your needs Shared Journey Forward Valmet s way to serve Performance Production consumables Process support and optimization People you can trust New Technology Process and automation upgrades Automation projects Industrial Internet and remote solutions Committed to moving your performance forward 2

3 L2L Service Offering Preparation Inspection Service Return to Service 3

4 L2L Service Offering

5 L2L Service Offering Preparation Smelt Removal Boiler Washing Cleaning Services Smelt-X Wash-X High Pressure Washing Hydro-Blasting Service Vacuum Services Chemical Recovery Disposal 5

6 L2L Service Offering Inspection Boiler Inspector NDE Condition Assessment Industry & OEM Expert Technical Report Product Technology Support Process Technology Support Tube Thickness Deposit Thickness (DWD) MPT/VT/PT Critical Wear Analysis Metallurgical Analysis Consulting On-site Supervision 6

L2L Service Offering Service Predictive Maintenance Spare Parts Engineering Services Planning Part Kit Up Spout Change GunnersMate Service Port Rodder Maintenance Maintenance Management Chemical

7 L2L Service Offering Service Predictive Maintenance Spare Parts Engineering Services Planning Part Kit Up Spout Change GunnersMate Service Port Rodder Maintenance Maintenance Management Chemical Cleaning Replacement components Spare parts Outage Planning Inventory Consignment Pressure Part Tubing Agreement Remote Support Remote Optimization Boiler Tuning IBMACT Capacity upgrades Efficiency Upgrades Rebuild & Upgrade Service 7

8 Liquor to Liquor is a Lean Concept Streamline your process Current/normal situation Liquor to Liquor Concept 8

9 Overall Planning Overall Execution Boiler Outage Planning Smelt-X Wash-X Boiler Washing Scaffolding (Customer scope) - Inspections - NDE - Maintenance Outage Chemical Cleaning BTDI Post Maintenance Tests Startup tuning Planning Outage Summary Report Liquor to Liquor Plan Next Outage can be offered as: Complete package Individual services 9

10 Outage Planning Planning starts in advance Planning Spare-Parts support Technical Coordination Distribution of tasks with the mill team Parts in the mill and staged 10

completed globally Smelt bed cooling time can be reduced to 4 6 hours from 15 35

11 Smelt-X Smelt is extracted by an ejector driven by 100 psi air (~1500 cfm) Simple design, No moving parts = Reliable, Reusable Smelt-X projects have been completed globally Smelt bed cooling time can be reduced to 4 6 hours from hours. Smelt spouts are not exposed to high smelt flow and temperature Costly chemicals are saved. 11

12 Wash-X Water can be sprayed to furnace floor through liquor guns or nozzles installed in various openings. Eductors are used to circulate floor wash water As a result, time spent in recovery boiler washing can be reduced by hours Once superheaters are clean, the mixing devices are removed and floor is emptied from wash water using smelt ejectors

Stokers Evaporators Comprehensive and detailed reporting Punch List Full access to Valmet Global Support

13 Inspections Valmet is a recognized expert in the Power and Recovery Boiler industry Average 52 inspections annually Full range of inspection capability Recovery Boilers CFB & BFB Power Boilers Stokers Evaporators Comprehensive and detailed reporting Punch List Full access to Valmet Global Support Staff Engineering, Technology, Service, Pulp & Paper, R&D, etc. Better capability to plan and budget future outage work 13

Maintenance Management Valmet can provide the manpower needed to

activities, including tube thickness readings Continuous maintenance

production meetings Provide immediate support for As- Found deficiencies.

14 Maintenance Management Valmet can provide the manpower needed to effectively manage the maintenance throughout the outage Coordinate NDE activities, including tube thickness readings Continuous maintenance oversight in the field Provide up to the minute maintenance briefs at production meetings Provide immediate support for As- Found deficiencies. Root Cause Analysis (RCA) Troubleshooting Lessons learned feedback for continuous improvement 14

NDE Non Destructive Examination Tube thickness NDE (UT) Easy to read reports Life cycle evaluation Visual and liquid dye penetrant testing Required testing to support code enforced activities

15 NDE Non Destructive Examination Tube thickness NDE (UT) Easy to read reports Life cycle evaluation Visual and liquid dye penetrant testing Required testing to support code enforced activities Coordinate activity with Authorized Inspectors (AI) Valmet holds valid S & U stamps for ASME code work, and the National Board R stamp. Valmet has largest inventory of boiler tubing in NAm Hotshot and fabrication support from our Lancaster SC facility 15

16 Maintenance Services Valmet provides the manpower, tools, and parts to service the following components Smelt Spouts Protective hood maintenance or replacement GunnersMate (liquor stations) Port Rodders Shatter jets 16

direct mechanical contractor Steam Blows High Pressure Chemical Blasting Hydrolasing Vapor Phase

17 Chemical Cleaning Boilers, Evaps, HRSGs, etc. General management to full turnkey service Furnish & direct chemical cleaning vendor Furnish and direct mechanical contractor Steam Blows High Pressure Chemical Blasting Hydrolasing Vapor Phase Cleaning Boiler tube scale deposit inspection and evaluation Deposit Weight Density (DWD) and tube scale composite evaluation References available on request 17

Equipment Operates Using Ultrasonic Testing (UT) Technology The tube thickness and deposit layer can be accurately

18 Boiler Tube Deposit Inspection (BTDI) Hardware and Software System: Measures tube scale deposit thickness with direct correlation to standard Deposit Weight Density (DWD) method using advanced UT method. Equipment Operates Using Ultrasonic Testing (UT) Technology The tube thickness and deposit layer can be accurately measured by measuring the change in wave forms through the material Requires cleaned smooth inspection surface Minimum detectable scale capability less than ~1 mil 18

19 FlexServ Service Agreement with budgeted hours (200 hours) A bank of hours can be used in any manner; 19 Field Service Valmet Automation Maintenance management Engineering Outage Planning Emergency Call-Outs Troubleshooting Mill-Wide Service Annual or greater agreement. Multi year agreement discounts Full transparency on service rates

20 New Technology/R&D Continuous Improvement in safety and technology Industry leader in Research & Development Our Roddingmaster effectively shaves off smelt deposits Liquor sprayer station For safe liquor distribution Stable and reliable operation load and startup burners Smelt Spout to minimize hazardous risks Reduced emissions SNCR for NOx reduction Safe smelt cleaning with Spout Robot Safe maintenance with Safety Roof Smelt-X Extract smelt safely and effectively 20

21 Boiler Tuning Recovery Boiler Tuning Camera Plugging Tune liquor sprays Emissions troubleshooting Improved Heat Transfer Burner optimization Video capable IBMACT Tuning per 40CFR63 DDDDD for power boilers 21

22 Field Service Summary Inspections Recovery Boilers Power Boilers (Stoker, BFB, CFB) Evaporators Auxiliary equipment Detailed reports Outage Planning Outage Execution NDE services Metallurgical Analysis/Consulting Smelt removal Fuel and Ash Analysis/Testing System Audits (NFPA/BLRBAC) Troubleshooting/RCA 22

23 Field Service Summary Maintenance Services Boiler hanger rod inspection and maintenance Port Rodder maintenance Liquor Station maintenance Smelt spout maintenance Rebuild and Upgrades Outage service Manufacturing solutions Qualified Welder Services Boiler Tube Scale Deposit Inspections Enhances DWD analysis Engineering Studies/Services CFD RBD (Recovery Boiler Design) PBD (Power Boiler Design) FEA Debottlenecking Capacity upgrades Feasibility studies Gas conversions Boiler upgrade/rebuild/conversion Process improvement Corrosion studies Chemical Cleaning Advisory services Steam Blows Vapor Phase, Hydrolasing 23

Training WebAcademy Online Training Portal using Interactive Media Training Learning Management System (LMS) Pulp Mill and Power Plants Self paced

24 Training WebAcademy Online Training Portal using Interactive Media Training Learning Management System (LMS) Pulp Mill and Power Plants Self paced courses VirtualSite TM Simulators DCS coupled Fully dynamic Look and feel of DCS Stand-Alone Medium Uses replicated DCS display Generic Classroom Training 24

Value Time & Money Standby Cost Reduced Mob & DeMob Costs Eliminated Outage Time Reduced Tubing & Spare Parts Discounts Multi-Year Agreements at Reduce Price Free Internet Training Package Valmet s

25 Value Time & Money Standby Cost Reduced Mob & DeMob Costs Eliminated Outage Time Reduced Tubing & Spare Parts Discounts Multi-Year Agreements at Reduce Price Free Internet Training Package Valmet s Annual Recovery Boiler Users Group Conference Lean Practices Safety Enhancements & Lessons Learned Extended Outage Cycles Become Achievable Experience Gap Minimized Mill Staff Reductions Mitigated & Staff Workload is Reduced One Purchase Order & a Single Point of Contact Expert Analysis of Performance Data 25

26 Valmet Partners

Fast, Flexible Components & Parts Daily spare parts Original parts for equipment delivered by Valmet Spares for

and performance requirements Upgraded substitute parts Spare part packages Spare and wear parts for Valmet s new

are identified together with the customer Facts The right spare parts, at the right time, based on OEM manufacturer

27 Fast, Flexible Components & Parts Daily spare parts Original parts for equipment delivered by Valmet Spares for several other acquired brands Engineered components designed by Valmet Approved replacement parts that meet quality and performance requirements Upgraded substitute parts Spare part packages Spare and wear parts for Valmet s new installations and rebuilds Spare part recommendations prepared by Valmet specialists Spare parts required on-site are identified together with the customer Facts The right spare parts, at the right time, based on OEM manufacturer know-how On competitive terms Facts Special tools for spare part qualification Experienced global and local specialists 27

Heat Recovery Steam Generator (HRSG) Dependability - Program 88

Heat Recovery Steam Generator (HRSG) Dependability - Program 88 Program Description Program Overview Heat recovery steam generators (HRSGs) pose a unique set of operational challenges, due in part to their