Role of Automation in Steel Industry. BN Singh GM-JSW Steel

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1 Role of Automation in Steel Industry BN Singh GM-JSW Steel

2 ADVANTAGES OF AUTOMATION Speedy installation and commissioning. Improving the process. Controlling the process. Reducing the cost of production. Maintaining the equipment. Environment management. Safety of Human and equipment.

3 Speedy Installation and commissioning. Reduced cabling(use of remote I/O s). Speedy commissioning(simpler tuning of PID loops). Entire engineering and commissioning from central control room.

4 ADVANTAGES OF AUTOMATION Speedy installation and commissioning. Improving the process. Controlling the process. Reducing the cost of production. Maintaining the equipment. Environment management. Safety of Human and equipment.

5 Automation for improving the process. Batching Control. Continuous monitoring of the process parameters. Maintains the consistency in process parameters. Ease of Operation and maintenance of equipment. Gas distribution to consumers in safe and controlled manner. Optimized utilization of energy.

6 ON LINE CONDITIONING MONITORING

7 BLAST FURNACE AT GLANCE

8 ADVANTAGES OF AUTOMATION Speedy Installation and commissioning. Improving the process. Controlling the process. Reducing the cost of production. Increasing the productivity. Maintaining the equipment. Environment management. Safety of Human and equipment.

9 Automation for Controlling the process. Alarms and Trends helps to control the process. Trends will helps to view long term history of the furnace. Smart Devices helps in controlling the process.

10 BETTER PROCESS VISUALISATION USING ONLINE TRENDS

11 LONG TERM DATA HISTORY STORAGE FOR ANALYSIS

12 PLANT COMMUNICATION INTERFACE THRU INTEGRATED ARCHITECTURE (SIGNAL EXCHANGE AMONG VARIOUS PLANTS)

13 ON-LINE BATCH MONITORING

14 ADVANTAGES OF AUTOMATION Speedy installation and commissioning. Improving the process. Controlling the process. Reducing the cost of production. Maintaining the equipment. Environment management. Safety of Human and equipment.

15 Automation for Reducing the cost of production. By implementing the expert system of level 2 automation. Better control of Raw material. Optimum utilization of Power. Minimizing the human errors. Improving the plant availability.

16 BATCH MANAGEMENT

17 USE OF DRIVES FOR FEED RATE CONTROL AND PROPER BLEND OF RAW MATERIAL

18 ENERGY MANAGEMENT OPTIMUM UTILISATION OF GAS

19 WASTE MANAGEMENT RECYCLING OF PROCESS DUST

20 WASTE MANAGEMENT TRANSPORTATION OF PROCESS SLURRY TO PELLET PLANT

21 WASTE MANAGEMENT- COAL DUST INJECTION

22 ADVANTAGES OF AUTOMATION Speedy installation and commissioning. Improving the process. Controlling the process. Reducing the cost of production. Maintaining the equipment. Environment management. Safety of Human and equipment.

23 Automation for Maintaining the equipments. Advancements in asset status assessment, through condition monitoring. Automation helps in reducing the Breakdowns and increases the life of Equipment.

24 ASSET STATUS MANAGEMENT THRU CONDITION MONITORING

25 ADVANTAGES OF AUTOMATION Speedy installation and commissioning. Improving the process. Controlling the process. Reducing the cost of production. Maintaining the equipment. Environment management. Safety of Human and equipment.

26 Automation for Environment Management Optimum utilization of environmental equipments (Dedusting,sludge handling) Optimum utilization of Combustion control systems.

27 ENVIRONMENT OPTIMUM USE OF CH DEDUSTING SYSTEM AND ONLINE MONITORING OF DUST EMISSION

28 ADVANTAGES OF AUTOMATION Speedy installation and commissioning. Improving the process. Controlling the process. Reducing the cost of production. Maintaining the equipment. Environment management. Safety of Human and equipment.

29 Automation for safety of Human and equipment. Gas Monitoring system. Monitoring and alarming the gas hazardous area. Remote operation of Equipments in Hazardous area (Cast house equipments). Safety alarms for motion equipments(conveyors). Safety alarms for rotary equipments (pumps,compressors,fans etc).

30 Integrated architecture for automation system in a steel plant. PLC s for sequential control DCS systems for process control Motion in controllers Drive systems for drives control

C H R I S K O Z I C K I F E E C O I N T E R N A T I O N A L

AGGLOMERATING BULK SOLIDS: FROM IDEA TO PRODUCTION C H R I S K O Z I C K I F E E C O I N T E R N A T I O N A L A G G L O M E R A T I O N AGGLOMERATION WHY AGGLOMERATE? RAW MATERIAL BENEFITS Simplified