80/90/100/120/mm POST Standard Medium Heavy Extra Heavy
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1 Upright Profiles 75mm upright pitch Cold Forming Process on a high speed rolling mill Omega section, Front-Centre-Ribbed Powder coated finish Profile width: 80x70, 90x70, 100x70, 120x70mm Standard JIS G 3101 SS 400 Min Yield Point: N/mm² Min Tensile Strength: N/mm² 80/90/100/120/mm POST Standard Medium Heavy Extra Heavy E R0-Q0 3
2 Beam Profiles Hot Rolled Steel Standard: JIS G 3101 Q235 Min Yield Point: N/mm² Min Tensile Strength: N/mm² 1.5 mm thickness Fabricated from twin cold rolled C - Section interlocked to form a rectangular Cold Forming Processing on a high speed rolling mill Mid point deflection, as per recommended by FEM & L/200 (+/- 10% depending on final pallet design). Welded with two end Connectors Fully adjustable every 75mm Box Beam C/C80X50 C/C90X50 C/C100X50 C/C110X50 C/C120X50 C/C130X50 C/C140X50 C/C150X50 C/C160X50 B80x40 C/C80X40 C/C90X40 C/C100X40 C/C110X40 C/C120X40 C/C130X40 End Connector The end connectors have a high degree of fixitivity Standard DEXION Racking worldwide 3-Hook and 4-hook design for providing high fixity Secure Safety Lock Steel drop-in pin Safety Clip Secure Safety Lock 3-Hook End Connector E R0-Q0 4
3 Row Spacer Row spacer is painted Blue RAL 5010, same as uprights. Baseplate : Reversible type E R0-Q0 5
4 Frame Bracing: - Diagonal bracing using cold form C section steel profiles - are bolted in a warren pattern at 600/800mm centre using M10 x 65 high tensile nuts and bolts, throughout the height of the frame. - Horizontal braces are fitted to the lower and upper most diagonal braces to ensure frame rigidity, steel tube spacer bars are fitted to horizontal bracing members on single bracing points mm thickness - Painted blue E R0-Q0 6
5 STANDARDS All Storage Systems conform to International Codes of Practice as recommended by the following bodies: CE Certificate ISO9001 Certificate A.S Australian Standard for steel storage racking F.E.M European Federation of Materials Handling and Storage Equipment, standard for design of static steel pallet racking F.E.M European Federation of Materials Handling and Storage Equipment, Adjustable beam pallet racking tolerances, deformations and clearances. It is the Company s policy to continually upgrade the product to ensure its conformity to current standards. Guarantee: All Euroasia products are subject to a 12-month guarantee against defective materials or workmanship. This guarantee does not cover damage caused by willful damage or negligence use of equipment. E R0-Q0 7
6 POWDER-COATING FINISH E R0-Q0 8
7 The Euroasia Pallet Racking & Long Span Shelving Systems are subjected to the highest standard of powder coating finish using the most environment-friendly powder coating plant to date anywhere in the world. Section of up to 9,000mm length, 2,000mm high and 750mm wide with weight of up to 600kg are transported through the plant by means of an overhead powered conveyor approximately 300metres in overall length. The plant as a whole consists of the following units: 5-STAGE-SPRAY PRETREATMENT PLANT To clean and phosphate the workpieces using a cascade-rinsing recycling technology. DRY-OFF OVEN To dry the wet pretreated parts. POWDER COATING BOOTHS Designed for minutes-colour change, electrostatic powder coating and recovering system. POWERED CONVEYOR To link and transport parts to the various units of the plant. Parts contaminated with surface oil and dirt are first treated in the 5-stage-spray pretreatment plant with the following sequence of processes: 1. Cleaning and degreasing at 60ºC to remove oil and dirt. 2. Rinsing with clean circulation water to remove excess degreasing chemical. 3. Parts are then iron-phosphated at 60ºC to prevent corrosion and enhance powder adhesion. 4. Final two rinsing processes with deminerlised circulation water are to ensure parts are absolutely clean before powder coating process. The specification for the entire pretreatment system is to achieve high quality standard products. After the pretreatment process, the parts are dried in the dry-off oven approximately 80ºC - 130ºC for 10 minutes to ensure the quality of phosphating is achieved. The powered variable speed overhead conveyor (2.5m - 5.0m/min.) then transport the parts to the powder coating booth. Here, electrostatic coating process is carried out automatically in a mobile booth, if required by hand, to average thickness between 55µm to 65µm. Quick colour change is achieved by two roll-on and roll-off fully automated powder recovery booths. Finally the coated parts are baked in the curing oven at a uniform temperature of 180ºC - 200ºC for 20 minutes to ensure even cross polymerisation. The parts are then unloaded, checked against quality standards before packing for delivery or storage. E R0-Q0 9
8 The greatest satisfaction for investing in this high technology powder coating plant is the ability and flexibility to manufacture high-quality storage and industrial installation products to meet customers demands. PROPERTIES OF COATING Film Thickness : um Gloss (ASTM D523, 60 C) : 70 ± 7% 30 ± 5% for grey Flow Out : Good Adhesion (DIN mm spacing) : GT = 0 Pencil Hardness (ASTM D Staedler : H - 2H Lumograph) Buchholz Hardness (DIN 53153) : Conical Mandrel (ASTM D522) : < 4mm Direct Impact (ASTM D in diameter : > 65kg.cm ball) Reverse Impact (ASTM D in diameter : > 65kg.cm ball) Heat Resistance, 30 min at 180 C : Good E R0-Q0 10
9 PRODUCT TEST REPORTS & THIRD PARTY STRUCTURAL CALCULATIONS Upon customer s request, we will be glad to submit product tests reports and Third Party Structural calculations. Our Company engages T.B Niedermuller GmbH, a Company based in Austria that provides Structural Engineering services. Others All material finishing is Epoxy Powder Painted unless otherwise stated. Floor Flatness : max of +/- 10mm (highest and lowest point) Product ex-factory China: 4 weeks upon receiving of Dawn Payment with Order. Validity of this quotation: 15 days (Due to steel price increase, if deliveries are extended longer than 2 months, then SUNSHINE reserves the right to adjust selling price on a rise and fall basis to prevailing cost of steel at time of production). E R0-Q0 12
10 T Racking is liable for and shall indemnify and hold Purchaser harmless from all direct costs, and damage incurred, for bodily injury and property damage, for each single injured person, within the cover of its liability insurance policy, resulting from of T Racking s (whole or partial) non-compliance with this Agreement, provided that this limitation shall not apply to the cost of repairing or replacing defective equipment under T Racking s warranty obligations. Without derogating from the above, T Racking shall not be liable to the Purchaser for any indirect or consequential loss or damage, e.g. loss of use, loss of production or service interruption, or loss of profits, whether such claim is based in contract, tort (including negligence), or strict liability, except in cases of gross negligence or willful misconduct. T Racking PROMISES 5-YEAR WARRANTY EUROASIA offers a 5-year warranty which covers the structural integrity of the design of the product, and against defects in materials or workmanship. STRUCTURAL WARRANTY T Racking will repair or replace at no-charge to the client any component that fails to meet its designed specification, subject to the following conditions: - 1. This warranty does not cover components, which are subject to loadings over and above those stated in T Racking s offer, or any such component subjected to damage during the warehouse operation. 2. T Racking must be advised immediately any such incidence arises, and be given full access to site to assess damage. 3. The definition of structural damage is the cracking, deformation or collapse of the product during the course of the warehouse operation. 4. All operatives must be fully aware of the design capacities of the racking system. T Racking 5-YEARS WARRANTY AGAINST DEFECTIVE MATERIALS AND WORKMANSHIP RACK MAINTENANCE & SAFETY PROGRAMME Under correct warehouse operational procedures, Interlock Pallet Racking will provide the customer with a racking system that will serve the company for an indefinite period. However, it is recognised that pallet racking is generally used in conjunction with material handling equipment which are controlled by warehouse personnel. E R0-Q0 13
DEXION RACKING. The Product picture Effect of picture. 80/90/100/120/mm POST. Standard Medium Heavy Extra Heavy
DEXION RACKING Upright Profiles 75mm upright pitch Cold Forming Process on a high speed rolling mill Omega section, Front-Centre-Ribbed Powder coated finish Profile width 80x70, 90x70, 100x70, 120x70mm
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