PET processing from Bühler. Changing the dynamics of PET recycling.

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1 PET processing from Bühler. Changing the dynamics of PET recycling.

2 PET processing from Bühler. Changing the dynamics of PET recycling. At the forefront of PET recycling. Bühler is renowned worldwide for supplying industry leading optical sorting solutions that maximise not only your processing capacities but also the recovery and purity of your recycled PET flakes. SORTEX A ColorVision TM SORTEX E PolyVision TM PET sorting process Input Final Accept Colour, metal and foreign material removal. Polymer contaminants and colour removal. With the most flexible and versatile optical sorting portfolio, Bühler can supply a truly dedicated onestop optical sorting solution that targets all of your major recycling concerns. From colour, polymer, metal and foreign material removal, PET processors can be confident of the highest grade PET flakes every time. PolyVision technology for the ultimate polymer sort. With dedicated and precise detection and targeting systems, individual defect ejection is not compromised whilst high precision ejectors ensure your valuable flakes are protected at all times. With the SORTEX A ColorVision and SORTEX E PolyVision combined, there is no compromise. The only optical sorting solution you need brings together the most advanced SORTEX technologies including high definition visible cameras for exceptional colour and foreign material removal and ground-breaking SORTEX One-stop PET flake sorting solution for colour, polymer and foreign material removal. Delivering higher grade PET flakes, consistently. Maximising capacities, recovery and profitability. 2 PET Processing Brochure

3 Your most challenging sort, conquered. No matter the sorting challenge, Bühler has the solution. Using a combination of transmissive, reflective and transreflective sorting technologies, SORTEX optical sorters are expertly equipped to target anything from removing cyan flakes to polymer contaminants in clear, blue, green and jazz PET applications. Colour Advanced SORTEX ColorVision detection system is custom built to identify gross and subtle colour defects, including: Metals and Foreign Material Foreign materials are detected and ejected in a single sort using high definition colour cameras, including: Polymers Ground-breaking SORTEX PolyVision technology reduces same-in-colour polymer contaminants, including: Off-colour flakes Opaque flakes Translucent flakes Ferrous metals Non-ferrous metals Paper Wood Stones PVC PP PE PS PA POM Silicon SORTEX A ColorVision SORTEX E PolyVision PET Processing Brochure 3

4 SORTEX A ColorVision. The most sophisticated colour sort. The SORTEX A ColorVision provides PET recyclers with dedicated customised options to handle the unique and most complex of colour sorts. Showcasing Bühler innovation with advanced inspection and lighting systems, this state-of-the-art technology provides the ultimate PET flake sorting solution, whatever the difficulty of the application. 4 PET Processing Brochure

5 Technical excellence and flexibility. Process engineered with flexibility to handle small to large capacities, the SORTEX A range is available in one to five module versions, in three different frame sizes. One module Two/Three module Four/Five module Empowering sorting performance The SORTEX A range inspection technologies together with provide the most profitable sorting performance in removing subtle colour defects and foreign material, as well as providing a uniform appearance with colour, size and shape grading. The automatic filter changer and different product modes handle multiple products, while the quick chute release system allows the operator to remove chutes without the need to re-align the optics, helping to facilitate different applications. The high powered ejectors and simultaneous resorting capabilities ensure accurate product rejection and the highest reject concentration, thereby minimising loss of good flakes. Ensuring consistent reliable operation Auto-calibration and product tracking provide consistent performance, together with sealed optical and control cabinets (IP5X) ensure a stable and reliable operation in dusty environments. Optimising productivity, lowering cost of ownership Optimising productivity with durable broadband LED lighting and long-life serviceable ejectors reduces operational costs. Multiple sorting capabilities Customized configurations with SORTEX ProSortX operating software PET Processing Brochure 5

6 SORTEX E PolyVision. For effortless polymer removal. Introducing the SORTEX E PolyVision - Bühler s brand-new optical sorter for effortless polymer removal. Designed with only PET processors in mind, equipped with breakthrough SORTEX PolyVision technology to reduce same-in-colour polymer contaminants like never before. 6 PET Processing Brochure

7 The ultimate trans-reflective sort. Designed for the highest grade PET flakes with industry leading performance. Patent pending unique lighting system SORTEX E PolyVision technology Individual defect adjustment Delivering the purest and cleanest quality flakes. Ground-breaking SORTEX PolyVision detection technology combined with patent pending unique lighting system provides PET recyclers with the ultimate polymer sort. Using trans-reflective sorting and single sided detection, traditionally challenging polymeric contaminants such as PVC, PP and PE, are removed whilst other polymers including PS, PA, POM and silicon are reduced with pinpoint precision and ease. SORTEX E PolyVision can also remove unwanted colours in transparent and opaque form. smaller flakes ensuring valuable recyclate is protected. Ejectors are also easily serviceable, lowering the cost of ownership of SORTEX sorters. Greater operational flexibility. One of the most flexible optical sorters available in the industry. SORTEX E PolyVision can be paired with the SORTEX A ColorVision for best all-round colour, polymer, metal and foreign material removal or to be used as a 3-in-1 sorter targeting all defects depending on the application and sorting requirements. Increasing recovery, maximising profits. Individual Defect Adjustment empowers recyclers to control the overall defect contamination of rpet flakes making it easier than ever to achieve desired flake quality and the different requirements of end-use applications. New high precision ejectors fire precisely at delicate PET flakes without losing an important fraction of the PET Processing Brochure 7

8 All from one supplier. The Bühler Optical Sorting Station. Bühler s complete PET sorting solution can also be supplied in a full turnkey optical sorting station that is tailored to your specific needs. Including not only the optical sorting equipment but also all auxiliary equipment in addition to valuable automation, engineering and service expertise. INLET MGXE LAGA EDDY CURRENT A SORTEX A ColorVision FINES NON FERRIC METAL FERRIC METAL

9 Optical Sorting Station components offered by Bühler 1. Optical Flake Sorters 2. Pneumatic Conveying System: Cyclones Rotary valves (airlocks) Filters (Air jet) Fans, blowers MGXE Level sensors Flap box Diverters Pipes, bends Cabling (connections) 3. Machine Platform Mezzanine Staircase 4. Automation Control Panel SORTEX E PolyVision REJECT PET REJECT POLYMERE FINAL ACCEPTS

10 Innovative technologies and after-sales support. Shaping the future of optical sorting. SORTEX PolyVision detection technology Bühler s ground-breaking SORTEX PolyVision detection technology combined with new patent pending unique lighting system detects invisible polymer contaminants from PET flakes by identifying their unique chemical composition. SORTEX ColorVision inspection system High definition colour cameras are custom built in-house to deliver advanced colour recognition for the detection of unwanted coloured flakes, polyolyfine (including bottle caps) and foreign materials. When combined with broadband LED lighting, Bühler's SORTEX ColorVison inspection system can target defective flakes within the entire visible High precision ejector technology Precision built for high speed ejection, firing precisely at the whole defect for the efficient removal of unwanted product. Featuring easy ejector serviceability and a long life span also enables the low cost of ownership of SORTEX optical sorters. SORTEX ProSortX operating software The latest update of Bühler's proprietary operating software comes with a fresh new interface that s modern, clean and intuitive to use. Featuring individual defect adjustment with new sensitivity sliders to tailor flake contamination and quality according to end customer requirements. SORTEX Customer Care. SORTEX Total Care offers customers the opportunity to create their own service package, composed of individual service features, to best suit their needs. Customers can tailor their individual package from the following options: WearCare Preventative Maintenance RepairCare Emergency Repair EjectorCare Ejector Service and Repair AnywareCare Anyware Health Check and Alerts SORTEX Spares Kits For customers who require spare parts available on site, Bühler s technologists have created appropriate spares kits for the different machinery available. SORTEX Upgrade Kits Customers seeking the latest technology available on their optical sorter whether software or extra functionality benefit from a range of upgrade kits available. 10 PET Processing Brochure

11 Specifications. Product options SORTEX A ColorVision SORTEX E PolyVision Flexible Colour Cameras SORTEX PolyVision technology Enhanced InGaAs InGaAsHD PROfile Technology LED Lighting Patent pending unique lighting system Climate Control Remote Access SORTEX ProSortX CE Certification ATEX Standard Optional For the full feature list and product specifications contact your local representative. Dimensions SORTEX A ColorVision Machine Width Depth (Doors Open) Depth (Doors Shut) Height Weight* kg A A A A A * Unpacked weight. Figures will vary based on machine specifications SORTEX E PolyVision Machine (with vibrator) Width Depth (Doors Open) Depth (Doors Shut) Height Weight* kg E1E 1514, , , , 1500 * Unpacked weight. Figures will vary based on machine specifications PET Processing Brochure 11

12 Buhler Sortex Ltd. 20 Atlantis Avenue London E16 2BF United Kingdom T +44 (0) F +44 (0) Buhler Sortex Inc Arch-Airport Road, Suite 300 Stockton, CA USA T F sortexsales@buhlergroup.com