TECHNICAL SPECIFICATIONS FOR 40 TON CAPACITY 7.5 x 3/9 x 3 M ELECTRONIC PITLESS PORTABLE WEIGHBRIDGE.
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1 TECHNICAL SPECIFICATIONS FOR 40 TON CAPACITY 7.5 x 3/9 x 3 M ELECTRONIC PITLESS PORTABLE WEIGHBRIDGE. SR. NO. ITEM OUR STANDARD SUPPLY PURCHASER'S REMARKS 1 LOAD-CELLS 'DOUBLE ENDED SHEARBEAM' or COMPRESSION TYPE CAPACITY: 30TON OF EACH FOR 8M, 9M & 12M PLATFORM SIZE 4/6nos. AND FOR X 3000 & X 3000MM PLATFORM 6/8 NOS. WILL BE SUPPLIED. Nominal Load/ Rated Capa. Each Load-Cell Capacity 20/30Tonnes. Max. Load without damage to 150% of rated Capacity. Load-cell (Safe Load). Destructive Load/Ultimate 300% Rated Capacity. Rated Output. 3.0mv/V Combined error < 0.02% of rated capacity. Repeatability < +/- 0.01% Full Scale Output. Hysteresis Error < +/- 0.02% FSO Excitation Voltage 10V DC - Maximum 15VDC Environmental Protection IP- 68 Temperature 0 Deg. To 60 Deg. Compensated range Humidity 100% RH (Max.) Creep (30Minutes) < +/- 0.03% FSO. Insulation Resistance > 1000 Meg Ohms at 50VDC Allowed Side load 50% of rated capacity Side Load Discrimination 500:1 Non Linearity < +/ % FSO Zero Balance +/- 1.0% FSO Input Resistance 770 +/ Ohms. Output Resistance 700 +/- 7.0 Ohms. Temperature effect on Output < % FSO/ Deg. C Temperature effect on Zero < % FSO/ Deg. C Deflection < 0.5 mm at FSO Finish & Construction Electroless Nickel Plated Tool Steel 2 WEIGH MODULE FOR LOAD-CELL (1SET PER LOAD-CELL) DESCRIPTION: The Weighing Module is designed to utilize double-ended shear beam load-cell. Useful in Truck scales, Track Scales, Railroad scales & Axle scales. The weigh module is available in Mild steel. Loading links are available in forge links up to 45Tf Capacities. It is made out of good quality steel. Thus minimizing the wear & tear on the load cell and maximizing the final strength. This Center Supported, double ended shear beam mount with parallel link suspension allows movement in all horizontal plane directions while minimizing non-axial load applied to the 1
2 load-cell. It is self-restoring to its center position. This eliminates check rods and only platform bumper bolts or platesare required. 3 Junction Box Junction Box for load cell adjustments for up to 8 terminals will be supplied. 4 Load-cell Cable : Each load-cell will with 20M cable PTFE Screened Cable. 5.WEIGHBRIDGE PLATFORM : 7.5M X 3M Platform as per your requirement. Material as per IS Fabricated as per pit less type suitable design. (A) DRAWING ON REQUEST 1) PLATFORM DIMENTION DETAILS 2) PLATFORM MISCELLANEOUS DETAILS (B) WEIGHT OF PLATFORM WEIGHT OF PLATFORM FRAME : As per size. WEIGHT OF MISCELLENIOUS ITEMS : 300 TO 500Kg AS PER PL. SIZE (C) INSPECTION & TESTING 1) DIMENTIONAL INSPECTION TO BE CARRIED OUT FOR ALL DIMENTIONS. 2) ALL MAIN BEAM SPUCE JOINTS AND MAIN BEAM TO CROSS BEAM JOINTS TO BE TESTED BY ULTRASONIC INSPECTION FOR WELD QUALITY. ANGULAR PROBE TO BE USED FOR SPUCE JOINTS AND STRAIGHT PROBE TO BE USED FOR CROSS BEAM JOINTS. 3) WELD GUSSET PLATES TO OUTSIDE OF MAIN BEAMS AFTER ULTRASONIC TESTING. (D) TREATMENT 1) TWO COATS OF RED OXIDE PRIMER TO BE GIVEN TO THE STRUCTURE AFTER WELDING, BUT BEFORE ASSEMBLY & DISPATCH, AT THE FABRICATION SHOP. 2) TWO COATS OF AIR DRYING BLACK ENAMEL PAINT TO BE GIVEN TO THE STRUCTURE AFTER ASSEMBLY AT THE SITE. (E) NOTES 1) ONLY APPROVED MAKES OF WELDING RODS TO BE USED FOR WELDING. 2) ENSURE THAT DECK PLATE BOLTS ARE TIGHTENED FULLY AND THAT ALL BOLTS ARE FITTED. 3) ENSURE AVAILIBILITY OF ALL LOOSE ITEMS AS PER PACKING LIST. 4) IF ANY MINOR CHANGES IS NECESSARY IN DESIGN AS PER OUR TECHNICAL EXPERTS THEN WE WILL GO FOR THAT WITHOUT INFORMING YOU. 2
3 6 WEIGHING INDICATOR Suitable Indicator with 60,000Kg x 10Kg graduation provided. Advanced micro controller card with high level of integration is used to reducing the component counts provides high stability & repeatability. Bright LED Display which is not a strain on the eyes. Negative sign is incorporated to display the weight of tarred container. Dustproof water resistant dome type keys give tactile feedback to operate confirming key actuation to eliminate human error in keyboard. Easy to operate and understand do not require any skilled or trained labour. RS-232 communication for interface with computer for further reports. 7 PC (Computer System)/ INTELEGENT TERMINAL Pentium IV or Athlon XP from HCL system provided by us. Which is available in market at the time of order. 80GB or more Hard disk. CD drive 52X 14" Color monitor TFT. Keyboad. OPTICAL Mouse Each of reputed makes. Minimum ISO. Note : we can provide anyone of your choice. In IT you can use as per our standard specifications only. & In computer you can get extra features also. No effect on Price. 8 Printer. 80Col. DMP, 200 caps of EPSON/Wipro or equivalent make. 9 Inverter cum UPS : Offline system with 500VA Capacity, 2hour backup time Battery. Battery Exide/equivelent make 12V/50AH. 10 SOFTWARE. Have a facility to create database automatically. Weighing slip as per our standard format with the detail of 3
4 APPLE INSTRUMENTATION I-1, NEW MADHAVPURA MARKET, SHAHIBAUGH AHMEDABAD DATE : 01/04/1992. SR. NO. : 01 Vehicle No. : GJW 0946 Material : GROUND NUTS Supplier : A-ONE EXPORTS Haulier : JAIPUR-GOLDEN Date In : Time in : First Weight : Kg Date Out : Time Out : Second Weight : 9850 Kg Net Weight : 10,000 Kg Depositor's Signature Signature of LWB I/C. Notes : so you can get report on daily basis, Shift bases, monthly basis, Material wise, Supplier wise, Haulier wise. If you want any changes in this software then you will have to inform us in advance with order & pay us extra charges for the same. Please mention or give us confirmation with above all details with your Purchase Order. If any special remarks then clearly give us with the purchase order. If you require any Catalogues or more Technical specification then ask us immediately. If any instrument require as per your specification/make then it is subject to availability in market. These are general specifications of our system But, we will fulfill all specifications you require & your some specifications are confused us. 4
5 SCOPE OF WORK FOR 40 TON 7.5 X 3/9x 3 PITLESS/PIT TYPE WEIGHBRIDGE. a) This scope of work will include the following : * Supply of material/equipments. * Erection, Testing, Calibration and commissioning. * Submission documents along with stamping certificate from weights & Measure Department. * Training to your personnel. SUPPLY OF MATERIALS/EQUIPMENTS : Supply of materials/equipments shall include as per following. 1. Load-cells. 2. Weighing Platform with all Structural. 3. Cables of all sizes. 4. Digital Indicator with RS-232 Interface. 5. Cable glands of all sizes. 6. PC, Printer and UPS. 7. Junction boxes, isolation switches and fuses. 8. All other miscellaneous items needed for installation and functioning of Weighbridge. 9. All the material required for civil work & weighbridge cabin you will have to provide. ERECTION/INSTALLATION : The entire 30MT Electronic Load-cell type weighbridge supply, installation and commissioning shall be carried out accordance with : - * Indian Electricity rules & their statutory regulations. * Latest issue of BIS/IS specifications/codes. * Recommendations of our raw material suppliers. * The directions of your officers. * As per approval of our drawings by your officers. a. Installation work is include of supply & erection of materials, hardware consumables, cement, send, concrete, bricks and other sundry items required to complete the installation including grounding. b. One side prefabricated ramp will be provided by us. c. You will have to provide dust proof cabin within 10 to 15M area from weighbridge installation place to install digitize & computer & other electronics items. d. Testing & Commissioning: - You will have to provide 1Ton weights for testing the weighbridge & necessary trucks to check weighing for perfect result. In presence of your inspection authority to check performance after commissioning & testing you will have to provide the same. Training: After successful commissioning of the system, our engineer will train to your personal for two days for the following. * Operation & Maintenance of the System DOs & DON Ts * Periodic & daily checking and rectifying simple defects. * All the related manuals, literatures & drawings will handed over to them. * Password for calibration & master reports will be handed 5
6 over to the authorized persons. * Complete Calibration Procedure, Training Of Weighbridge including Electronic Settings will be given. 6
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