Drive-In Rack A Low Cost, Versatile Solution for High Density Pallet Storage
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1 Drive-In Rack A Low Cost, Versatile Solution for High Density Pallet Storage
2 Contents About Colby Why use Drive-In Rack? Drive-In Rack Advantages The Colby DI Rack System Application Examples 2
3 About Colby Over 40 years Design and Manufacturing Experience in Australia National Network of Independent Distributors around Australia Backed by the resources of Intelligent Logistics Solutions Provider Dematic Innovative Comprehensive range of racking & shelving solutions 3
4 More Storage for Your Money High quality, value for money and standardized products Helpful advice on storage system design, layout, equipment and occupational health and safety (OH&S) Reliable delivery, installation and backup service support Competitive pricing and excellent value for money 4
5 Why use Drive-In Rack? Lowest cost, high density solution for pallet storage Maximises use of warehouse space Cost effective as there is no need for special equipment Serviced by Reach Trucks and Counterbalanced Forklifts Ideal for: First in, last out storage requirements Storing a large amount of similar loads in a smaller area 5
6 Typical Drive-In Rack User Profile Non-selective Rack suits customers who have: A small number of SKUs & A large number of pallets per SKU 6
7 The Colby Drive-In Rack A low cost, versatile solution for high density pallet storage 7
8 The Colby Drive-In Rack Advantages 1. Cost effective design Uses fewer, but stronger and bigger structural components Intelligent design optimises the use of steel 2. Fast & easy installation Standardisation, modular components Fewer components to install 3. Flexible & Versatile Modular and highly configurable Single sided cantilever brackets allow for different levels if required 4. Safe in All Conditions Complete, integrated system of safety elements including: PAR, floor channel, stronger pallet runners, back stops, stronger spine and plan bracing 8
9 9 The Colby Drive-In Rack System
10 The Colby Drive-In Rack System Innovative Cantilever Brackets Unique, strong ONE PIECE design Eliminates rotation under load Single sided design provides versatility of setting different pallet levels in adjacent bays 5mm high tensile steel Bolted on 50mm pitch 10
11 The Colby Drive-In Rack System Robust Pallet Runner New patented design minimises vertical deflection & virtually eliminates horizontal deflection & twist Securely bolted from underneath, avoiding catchpoints Modular (simply cut to length) & adjustable at 50mm intervals for greater flexibility & space maximisation Spans up to 2400mm with 1200kg pallets Stronger, heavy duty 1.9 or 2.4mm thick G450 galvanised steel 11
12 The Colby Drive-In Rack System Stronger Uprights Wider, stronger uprights Optimised for structural efficiency new shape increases the strength and stability of the upright 125 and 150mm wide Range of thicknesses 1.9-3Ømm Frame depths usually from 1200mm to 2400mm, depending on rack configuration 12
13 The Colby Drive-In Rack System Rigid Floor Channels Lead in nose & rigid channel design help guide the forklift into lane ensuring quick and easy alignment with pallet Assists in safer handling and protection of the structure Punched at 50mm intervals provides flexibility of frame depth 5mm steel, 75mm high Standard lengths are spliced together between uprights Can be configured as toes up or toes down 13
14 The Colby Drive-In Rack System Streamlined Protect-a-RACK Patented and registered design Manufactured from heavy duty steel Simple, fast and cost effective installation Streamlined design maximises clear bay entry Complements the existing Colby range Fits 125 and 150mm uprights 14
15 The Colby Drive-In Rack System Additional Structural Components Standardised Bolts Universal use of high-tensile M12 bolts throughout Avoids mistakes and simplifies assembly 15
16 The Colby Drive-In Rack System Additional Structural Components Frame Bracing New C shape design Large, heavy duty build Increases strength and load carrying capacity whilst reducing the quantity of bracing required. Symmetrically connects to the upright with two bolts - no spacers are required! 16
17 The Colby Drive-In Rack System Additional Structural Components Plan & Spine Bracing Heavy duty galvanised pipe section bracing manufactured exactly to length The number of different lengths will be kept to a minimum to avoid confusion during installation 17
18 The Colby Drive-In Rack System Additional Structural Components Top Beam Robust Beam that is bolted securely into place, eliminating the possibility of accidental dislodgement Standard length that will become a stocked item 18
19 The Colby Drive-In Rack System Additional Safety Components Backstop Sits at the end of the pallet runner Improves safety by preventing pallet running off the end Eliminates potential damage to the spine bracing Improves ease of operation 19
20 20 Application Examples
21 21 Application Examples
22 22 Colby Drive-In Rack in the trade press
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