Saving lives matter. A real-time decision support & safety revolution for the industry

Transcription

1 Saving lives matter. A real-time decision support & safety revolution for the industry

2 MOBILARIS GROUP INCREASE PRODUCTIVITY AND SAVES LIFE Mobilaris has delivered world leading position based decision support systems during 18 years to telecom operators, authorities and industries National Security and Law Enforcement. Systems helping authorities with public safety and crime fighting. Mobilaris Mining & Tunneling Intelligence A decision support system which dramatically increases safety and productivity in underground environments Mobilaris Industrial Solutions A decision support system which dramatically increases safety and productivity industrial environments

3 Industrial companies are in the information business whether they want to be or not Jeff Immelt, CEO General Electrics

4 Sustainable Innovation and digitalization changes how industries operate Productivity Safety Decision support Real-time information & Position Visualization Infrastructure

5 Mobilaris Industrial Intelligence Real-time information about vehicles, personnel and equipment. Improves safety and productivity in industrial environments. 3D visualization. Web based, easy accessible via browser in any device.

6 Close the gap between plan & reality Offline Online Guesswork Real-time overview Fixed plan Plan adapted to reality Limited information Public information

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9 Boliden Use case Among the lowest mineral grade in the world of mining Among the highest salary rates Among the most profitable mining companies

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11 How Boliden increase productivity

12 Way of Working HOW BOLIDEN INCREASES PRODUCTIVITY Foremen shift notes Used at shift end/start Accessible only for shift bosses Limited overview, no planning perspective, only overview at start/end shift Statistics manually handeled - Excel MOC Report Center Live report of activity start/finished, some data, some reports Overview of current state and plan for next shifts Information available through shift for anyone Just give a call to MOC 200 decisions a shift structure is beneficial +20% Production increase MOC Control Center Faster problem solving Rescheduling due to real time updates on delays, disturbances, statistics etc Improved statistics from machines and activites Feedback to planning, prognosis of week output +20% Production increase MOC - TOC Live reports Theory of Constraints methods Improved statistics Start/stop from machines/tablets Coordinated MOC Coordinated schedules between departments Autoscheduler Bottleneck priority Boliden has a long track record of focusing on efficiency and productivity Time Source Pernilla Lirell, Boliden

13 Ventilation on demand at Boliden Mining Intelligence ABB 800XA By combining geofences and an integration to the ABB 800XA control system for ventilation, an efficient Ventilation on Demand solution has been implemented. It is very easy to maintain as new ventilation areas are easily defined in MMI as production moves. The earnings from this feature only was huge, 54% decrease of energy. consumption and 21% decrease on the gasoline for preheating of the air. An official Boliden report on this can be found here. -80dB Trigger Condition Enter Leave Enter or Leave Sensor Threshold Crossing O U T S T A N D I N G E N E-40dB R G Y S A V I N G S 54% 21% SAVINGS ON VENTILATION ENERGY Action Submit Message Variable speed control SAVINGS Send Alarm ON AIR PREHEATING ENERGY Trigger Ventilation Trigger Other Things

14 The Drill rig broke down, which replacement should I choose? Shotcrete Bolting Cleaning choose the wrong one and you delay the production cycle with 1-2 hours Im running out of diesel, where is the fuel depot? if I find it in time, I might loose 30 mins, if not, it will take a couple of hours to get more fuel here Drilling I was driving towards the production area with my slow moving Charging Shotcrete sprayer but the road was blocked. If I only knew that go back the way I came and take another route, lost 1 hour Blasting before I went? Has anyone seen the Bolter? I cannot find it! spent 2 hours looking for it Scaling Inspection/Cleaning Transportation Loading W A S T E O F T I M E Im going down the ramp in low visibility, I hope I do not meet any heavy truck going upwards What is the shortest route to production area J11-3? a truck that is stopped going up might burn its gearbox becoming a big bottleneck and loosing hours taking the wrong route might make you late making people wait for you for hours I was told to repair the Scaler here but there is no Scaler in sight wasted time in locationg the Scaler, lost 1hour Has anyone seen the pump unit AZD-3? wasted time in locationg the pump, lost 2 hours We are planned to detonate the charges now but there seems to be a couple of guys missing. Where are they? 65 personnel waited 15 min for 2 guys to appear, lost 16.5 hours

15 Increased value to many roles Mine Manager Operation Centre Staff Mine Rescue Staff Maintenance Staff Mine Automation Engineers Better Business Intelligence, better reports, better real-time situational awareness. Better decisions. Better overall situational awareness, more efficient production and higher face utilization. Faster response to critical situations. Short Interval Control to optimize production Less time to evacuate the mine. Better Situational Awareness and control over the situation. Possibility to analyse historical incidents and continuously improve evacuation procedures. Possibility to simulate and train mine rescue staff in evacuation procedures real-time/online. Less time spent on searching for resources to be repaired. More things repaired on the same journey. Avoiding bottlenecks in transportation, better situational awareness. Increased mine automation. More efficient production and lowered costs for energy. Electricians Security Officer Process IT staff Production Personnel Better quality on the infrastructure which is fundamental for safety and production efficiency Better control over personnel on site, above ground as well as underground. Better control over tags. Using MMI s multi-vendor, multitechnology integration capabilities simplifies system integration which leads to more efficient production systems Less time spent on searching for resources and things, avoiding bottlenecks in transportation, better situational awareness.

16 You are never unlucky when it comes to safety, just badly prepared. Jaap Boljiwin, Safety Consultant, former Fire Chief

17 Situation Industry Long history of occupational hazards. Average number of accidents is 11 per 1000 employees (other sectors 6 per employees). How do we avoid site accidents? Limited control of where employees, visitors, and sub-contractors are. Who is safe and who is not (in case of an emergency)? Hard work towards the zero accident vision. Do we have the right support to follow the plan?

18 Raise the bar for Industrial safety standards Create a safer and more productive work environment

19 Real-time awareness Level 1 Visualize real-time status of people and assets in a production facility for increased safety and efficiency. Ability to see were all employees and contractors are in case of an emergency. A tool for evacuation procedures, increased control that dramatically limit the time for rescue operations. Support for Training of mass evacuations and other safety activities in case of emergency (fire, chemical, explosions etc). Contractor monitoring and work permit governance: right people at the right place with right competence. Access control by integrate existing system.

20 Increased automation for Mill safety Level 2 Automated warning/notifications of safety breaches when passing digital grids in danger zones/machines and support for auto lock outs for 0-energy procedure. Basic analytics and incident reports from storing all movements and positions in the system (for risk assessment, incident investigation). Monitoring of lone workers. Automated warning/notifications for proximity alert for preventing traffic accidents. Integration & aggregation of vital information from machines, sensors, alarms, ventilation in the mill.

21 Technology-agnostic decision support system

22 Kommunikationslösningar och tjänster för fast och temporär miljö i svårtillgänglig och krävande omgivning världen över. Planering, design och hårdvaruleverans av robusta och redundanta datanätverk Spektrumplanering Säkerhet genom kameraövervakning och radiokommunikation Drift och support på plats Service och övervakning Datacenter

23 Production System Gates Sensors Mobilaris Industrial Intelligence Ventilation Cameras Alarms Gateway Wifi Ultra Wideband RFID Cellular Bluetooth GPS

24 Positioning Accuracy Infrastructure You get what you pay for Small investment in infrastructure but very limited in functionality. No possibility to expand functionality when the need occurs 10 km 1 km Big zones for rudimentary safety Gate systems based on magnetic tags / RFID If you instead choose a general wireless infrastructure, you can gain much more in terms of safety and productivity. You can add functionality when the need occurs 100 m Safety Situational Awareness Quality Assurance Mine Automation Standard WiFi RTLS In parts of the mine, a high precision positioning enables highly sophisticated use-cases 10 m Logistics Mass Localization Proprietary solutions BLE UWB 1 cm Traffic Management Laser scanning (1D, 2D, 3D) Remotely Controlled Vehicles Autonomous Vehicles Investment

25 SÄKERHETSTEKNISKT SYSTEM inklusive programvaror och tillhörande tjänster

26 Decision support Real-time information & Position Visualization Infrastructure Andreas Ericson CEO Industrial Solutions MINING