END TRUCKS WHEEL SIZES: 9", 12", 15" & 18"

Transcription

1 OPERATION, SERVICE & PARTS MANUAL STRUCTURAL TUBE ROTATING AXLE WHEEL SIZES: 9", ", 5" & 8" P/N: 5367 REV. AA November 03

2 ROTATING TOP AXLE RUNNING END ROTATING TRUCK PARTS AXLE BREAKDOWN END TRUCK P/N: 5367 REV. AA

3 ROTATING AXLE END TRUCK PARTS LIST ROTATING AXLE END TRUCK PARTS LIST Truck Wheel Diameter Reference No. Component Description Quantity Required* 9" " 5" 8" Key No. Key No. Key No. Key No. Truck Tube Weldment (Order by wheelbase (in.)) 4 TRT-00 TRT-0 TRT-05 TRT TRT-00 TRT-0 TRT-05 TRT TRT-003 TRT-03 TRT-053 TRT TRT-004 TRT-04 TRT-054 TRT TRT-005 TRT-05 TRT-055 TRT TRT-006 TRT-06 TRT-056 TRT TRT-007 TRT-07 TRT-057 TRT TRT-008 TRT-08 TRT-058 TRT TRT-009 TRT-09 TRT-059 TRT TRT-00 TRT-030 TRT-060 TRT TRT-0 TRT-03 TRT-06 TRT TRT-0 TRT-03 TRT-06 TRT-09 4 TRT-03 TRT-033 TRT-063 TRT TRT-04 TRT-034 TRT-064 TRT TRT-035 TRT-065 TRT TRT-036 TRT-066 TRT TRT-037 TRT-067 TRT TRT-038 TRT-068 TRT TRT-039 TRT-069 TRT TRT-040 TRT-070 TRT-00 6 TRT-04 TRT-07 TRT-0 68 TRT-04 TRT-07 TRT-0 74 TRT-043 TRT-073 TRT-03 Driver Axle (Order by reducer) LT8 TRT- TRT- LT38 TRT- TRT- TRT-3 LT48 TRT-3 TRT-3 TRT-4 LT58 TRT-4 TRT-33 TRT-4 LT68 TRT-34 TRT-43 LT78 TRT-44 Center Drive TRT-3 TRT-5 TRT-35 TRT-45 3 Reducer Key (Order by reducer) LT8 TRT-5 TRT-6 LT38 TRT-5 TRT-6 TRT-7 LT48 TRT-63 TRT-7 TRT-8 LT58 TRT-64 TRT-73 TRT-8 LT68 TRT-74 TRT-83 LT78 TRT-84 Center Drive TRT-53 TRT-65 TRT-75 TRT Axle Retaining Ring (Order by reducer) LT8 TRT-0 TRT- LT38 TRT-0 TRT- TRT- LT48 LT58 LT68 LT78 Center Drive Driver Wheel Key Trailer Axle Driver Wheel Spacer Trailer Wheel Spacer 9 Self Locking Set Screw 8 * Quantities listed are for one () complete end truck TRT-4 TRT-5 TRT-3 TRT-4 TRT-4 TRT-5 TRT- TRT-3 TRT-4 TRT-43 TRT-53 TRT-3 TRT-3 TRT-33 TRT-34 TRT-44 TRT-54 TRT-6 TRT-6 TRT-63 3 P/N: 5367 REV. AA

4 ROTATING AXLE END TRUCK PARTS LIST Truck Wheel Diameter Reference No. Component Description Quantity Required* 9" " 5" 8" Key No. Key No. Key No. Key No. 0#-30#, ST TRT-30 0 Driver Wheel (Order by rail size & tread type)** 0#-30#, TT TRT-30 40#-60#, ST TRT #-60#, TT TRT #-05#, ST 55#-05#, TT TRT-3 TRT-3 TRT-33 TRT-34 TRT-3 TRT-3 TRT-33 TRT-34 TRT-33 TRT-33 TRT-333 TRT-334 0#-30#, ST TRT-40 0#-30#, TT TRT-40 Trailer Wheel 40#-60#, ST TRT-403 (Order by rail 40#-60#, TT TRT-404 size & tread type)** 55#-05#, ST 55#-05#, TT TRT-4 TRT-4 TRT-43 TRT-44 TRT-4 TRT-4 TRT-43 TRT-44 TRT-43 TRT-43 TRT-433 TRT Bearing Cage with hole Bearing Cage w/o hole Wheel Bearing Bearing Cage Bolt Bearing Cage Lockwasher Lubrication Fitting TRT-50 TRT-5 TRT-5 TRT-53 TRT-54 TRT-55 TRT-50 TRT-5 TRT-5 TRT-53 TRT-54 TRT-55 TRT-503 TRT-53 TRT-53 TRT-533 TRT-543 TRT-553 TRT-504 TRT-54 TRT-54 TRT-534 TRT-544 TRT ** 9 0 Rail Sweep ( 0#-30# Rail) Rail Sweep ( 40#-60# Rail) Rail Sweep ( 30#-50# Rail) Rail Sweep ( 55#-05# Rail) Rail Sweep Bolt Rail Sweep Locknut TRT-60 TRT-60 TRT-65 TRT-66 TRT-6 TRT-6 TRT-63 TRT-6 TRT-6 TRT-63 TRT-65 TRT-653 TRT-654 TRT-66 TRT-663 TRT-664 Bumpers (Includes nuts & lockwashers) Flat Washers R3 TRT-77 TRT-77 TRT-77 TRT-77 R4 TRT-77 TRT-77 TRT-77 TRT-77 R5 TRT-773 TRT-773 TRT-773 TRT-773 R6 TRT-774 TRT-774 TRT-774 TRT-774 R7 TRT-775 TRT-775 TRT-775 TRT-775 R8 TRT-776 TRT-776 TRT-776 R3 TRT-78 TRT-78 TRT-78 TRT-78 R4 TRT-78 TRT-78 TRT-78 TRT-78 R5 TRT-783 TRT-783 TRT-783 TRT-783 R6 TRT-784 TRT-784 TRT-784 TRT-784 R7 TRT-785 TRT-785 TRT-785 TRT-785 R8 TRT-786 TRT-786 TRT-786 ** ST = Straight Tread Wheels, TT = Tapered Tread Wheels ** If bronze wheels or rail sweeps are required, follow the Key No. with a "B" for bronze. For example, a 9" bronze driver wheel for 0#-30# rail with straight tread must be ordered as TRT-30B * Quantities listed are for one () complete end truck P/N: 5367 REV. AA

5 ROTATING AXLE END TRUCK PARTS LIST ROTATING AXLE END TRUCK PARTS LIST Reference No. Wheel Assemblies (Order by drive type, rail size, & tread type) ** Component Description LT8 LT38 LT48 LT58 LT68 LT78 0#-30#, ST TRT-00 0#-30#, TT TRT-00 40#-60#, ST TRT #-60#, TT TRT-004 TRT-055 TRT #-05#, ST TRT #-05#, TT TRT-058 0#-30#, ST TRT-009 0#-30#, TT TRT-00 40#-60#, ST TRT-0 40#-60#, TT TRT-0 55#-05#, ST 55#-05#, TT 55#-05#, ST 55#-05#, TT 55#-05#, ST 55#-05#, TT 55#-05#, ST 55#-05#, TT 55#-05#, ST 55#-05#, TT Est. driver wheel assembly wgt. 0#-30#, ST TRT-035 0#-30#, TT TRT #-60#, ST TRT-037 9" Wheel " Wheel 5" Wheel 8" Wheel Key No. Key No. Key No. Key No. TRT-063 TRT-064 TRT-065 TRT-066 TRT-067 TRT-068 TRT-069 TRT-070 TRT-07 TRT-07 TRT-073 TRT-074 TRT-3 TRT-4 TRT-5 TRT-6 TRT-7 TRT-8 TRT-9 TRT-0 TRT- TRT- TRT-3 TRT-4 TRT-5 TRT-6 TRT-7 TRT-8 TRT-67 TRT-68 TRT-69 TRT-70 TRT-7 TRT-7 TRT-73 TRT-74 TRT-75 TRT-76 TRT-77 TRT-78 TRT-79 TRT-80 TRT-8 TRT-8 95# 35# 45# 635# 40#-60#, TT TRT-038 Center Drive TRT-089 TRT-39 TRT-89 TRT-090 TRT-40 TRT-90 55#-05#, ST TRT-09 TRT-4 TRT-9 55#-05#, TT TRT-09 TRT-4 TRT-9 Est. center wheel assembly wgt. 95# 35# 45# 635# Trailer Wheel Assembly Quantity Required 0#-30#, ST TRT-043 0#-30#, TT TRT #-60#, ST TRT #-60#, TT TRT-046 TRT-097 TRT-47 TRT-97 TRT-098 TRT-48 TRT-98 55#-05#, ST TRT-099 TRT-49 TRT-99 55#-05#, TT TRT-00 TRT-50 TRT-00 Est. trailer wheel assembly wgt. 90# 5# 400# 65# Complete wheel assemblies must be ordered based upon drive type, rail size & tread type Driver wheel assemblies include Reference No. s -5, 7,9-0,-4, 7 in the appropriate quantities. Trailer wheel assemblies include Reference No. s 6,8,9,,3-4,7 in the appropriate quantities. ** ST = Straight Tread Wheels, TT = Tapered Tread Wheels ** If bronze wheel assembly is required, follow the Key No. with a "B" for bronze. 5 P/N: 5367 REV. AA

6 LUBRICATION Multipurpose grease may be used for lubricating the wheel bearings. Because environmental conditions may vary with each installation, the user should adjust the scheduled lubrication periods to provide adequate lubrication for the existing operating conditions and service. For special conditions consult Columbus McKinnon Corporation for advice. Also refer to CMAA 70 and ANSI/ASME 30. for additional information. SPARE PARTS Note: When ordering parts always furnish Hoist Serial Number, Catalog Number, Motor Horsepower, Voltage, Phase, Frequency and Rated Load of Hoist on which the parts are to be used. PARTS AND SERVICES ARE AVAILABLE IN THE UNITED STATES AND IN CANADA Parts for your hoist or trolley are available from your local authorized repair station. For the name of the nearest parts or service center, visit our website or call the Columbus McKinnon customer service department at (800) Non-factory authorizations or modification of equipment and use of commercial or other manufacturer s parts to repair end trucks may cause malfunction or loss of load. TO AVOID INJURY: Do use only factory provided replacement parts. Parts may look alike but parts are made of specific materials and processes to achieve specific properties. WARRANTY Reuse of set screws (reference no. 9) can cause damage to bearing! TO AVOID INJURY: DO NOT REUSE SET SCREW. Use only factory supplied replacement set screws (TRT-63) WARRANTY AND LIMITATION OF REMEDY AND LIABILITY A. Seller warrants that its products and parts, when shipped, and operating (including installation, construction and start-up), when performed, will meet applicable specifications, will be of good quality and will be free from defects in material and workmanship. All claims for defective mechanical components under this warranty must be made in writing immediately upon discovery and in any event, within three (3) years from shipment of the applicable item unless Seller specifically assumes installation, construction or start-up responsibility. All claims for defective mechanical components when Seller assumes installation, construction or start-up responsibility and all claims for defective work must be made in writing immediately upon discovery and in any event, within three (3) years from completion of the applicable work by Seller, provided; however, all claims for defective mechanical components must be made in writing no later than (4) months after shipment. All claims for defective electrical components under this warranty must be made in writing immediately upon discovery and in any event, within one () year from shipment of the applicable item unless Seller specifically assumes installation, construction or start-up responsibility. All claims for defective electrical components when Seller assumes installation, construction or start-up responsibility and all claims for defective work must be made in writing immediately upon discovery and in any event, within one () year from completion of the applicable work by Seller, provided; however, all claims for defective electrical components must be made in writing no later than eighteen (8) months after shipment. Defective items must be held for Seller s inspection and returned to the original f.o.b. point upon request. THE FOREGOING IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES WHATSOEVER, EXPRESS, IMPLIED AND STATUTORY, INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL SELLER BE LIABLE TO BUYER OR ANY THIRD PARTY WITH RESPECT TO ANY GOOD, WHETHER IN CONTRACT, TORT OR OTHER THEORY OF LAW, FOR LOSS OF PROFITS OR LOSS OF USE, OR FOR ANY INCIDENTAL, CONSEQUENTIAL, SPECIAL, DIRECT OR INDIRECT DAMAGES, HOWSOEVER CAUSED. B. Upon Buyer s submission of a claim as provided above and its substantiation, Seller shall at its option either (i) repair or replace its product, part or work at either the original f.o.b. point of delivery or at Seller s authorized service station nearest Buyer; or (ii) refund an equitable portion of the purchase price. All claims are to be submitted in accordance with our published warranty process. C. This warranty is contingent upon Buyer s proper maintenance and care of Seller s products, and does not extend to normal wear and tear. Seller reserves the right to void warranty in event of Buyer s use of inappropriate materials or application in the course of repair or maintenance, or if Seller s products have been dismantled prior to submission to Seller for warranty inspection at Seller s authorized service station. D. Seller shall not be liable for any damage, injury or loss arising out of the use of the goods if, prior to such damage, injury or loss, such goods are: (i) damaged or misused following Seller s delivery to the carrier; (ii) not maintained, inspected, or used in compliance with applicable law and Seller s written instructions and recommendations; (iii) installed, repaired, altered or modified without compliance with such laws, instructions or recommendations; or (4) repaired with parts or accessories other than those supplied by CMCO. E. The foregoing is Seller s only obligation and Buyer s exclusive remedy for breach of warranty and is Buyer s exclusive remedy hereunder by way of breach of contract, tort, strict liability or otherwise. Any action for breach of this agreement must be commenced within one () year after the cause of action has accrued. 6 P/N: 5367 REV. AA

7 NOTES 7 P/N: 5367 REV. AA

8 Phone (800) (76) Fax: (76) Columbus McKinnon Corporation. All Rights Reserved. P/N: 5367 REV. AA /03 BJB