Dedicated to Quality, Service & Partnerships

Transcription

1 Dedicated to Quality, Service & Partnerships

2 Company Introduction With a focus on investment casting, Acewell was established in 1998 and over the years has forged a reputation for dependable quality manufacturing. At the heart of our operation is a dedication to unsurpassed quality, dependable service and developing long term business partnerships. Experience 12+ Years Manufacturing Experience Service Our OEM services are tailored to meet the individual needs of each client, with competitive pricing, dependable delivery times and importantly, consistent high quality finished products. Through our years of experience we have developed a streamlined and reliable process that has allowed us to secure high profile clients from around the globe. Manufacturing precision investment casting steel products to high tolerances is an area we specialize in and we are proud to be one of the few companies in China that can manufacture to the highest specifications required by some industries.

3 Investment Casting Stainless steel, carbon steel and low alloy steel for use in industries spanning construction, marine, automotive, and domestic appliances to name but a few have all been produced by Acewell. From our purpose built fabrication facility to our tried and tested production line, Acewell has the expertise and experience to produce investment casting products to the highest standards and requirements. Product Development Before mass fabrication, product design and development is a key step in ensuring reliable production, product operation and overall project success. At Acewell we welcome OEM customers from all industries to cooperate in the design and development phase. Our in-house team of engineers have the equipment and experience to assist at every level. From tooling design, fabrication and testing all the way to turn key cast parts, we have it covered. Finished to Perfection Along with a certificate of quality compliance for both chemical composition and mechanical properties, our extended range of post fabrication services include heat treatment and machining. Our casting experience ensures problems like gas porosity and shrinkage do not occur. Additional processes and checks can be put in place to ensure all products meet our customers exact requirements.

4 Scalable Output Our facility has over 10,000 square metres of working space and 300 full time staff. This together with our refined production process and investment in equipment allows for over 2000 tons of finished cast steel products annually. 2 10,000m Manufacturing Space 300+ Staff Key Facility Areas Equipment In order to ensure our high standards of quality are maintained, we have invested heavily in test equipment that include; impact & tensile testing machines, Rockwell hardness tester, GMBH spectrometer, Thomson 3D measuring machine & Rational image measuring equipment. 40+ Industrial Machines Wax Injection 02. Mould Trimming 03. Mould Assembly 04. Dipping Room 05. Shell Dry Zone 06. De-Waxing 07. Pre-Treatment 08. Steel Pouring Area 09. Shell Removal 10. Sand Blasting 11. Acid Wash 12. Welding Area 13. Forming Area 14. Testing Area 15. CNC Machining 16. Packing Area

5 Key Tolerances Description Size Standard Tolerance High Tolerance < 25 ±0.25 ± ±0.4 ± ±0.5 ±0.40 General Dimensions ±0.7 ± ±1.0% ±0.65 > 150 ±1.0% ±1.0% < 50 ±0.25 ± ±0.38 ±0.25 Straightness ±0.50 ±0.30 > 150 ±0.76 ±0.38 Precision Process Producing products that meet the strictest tolerance requires attention to detail and experience. This process begins at the design stage and follows through to every step of the production cycle. Quality control systems are built into every aspect of the production process and include the use of equipment that includes, composition spectrometer, tensile strength testing equipment, impact / drop testing equipment, microstructure analysing equipment and CMM coordinate measuring equipment. < 25 ±0.20 ±0.10 Flatness ±0.40 ± ±0.64 ±0.25 Concentricity Radius Roundness Roughness Min Wall Thickness ±0.76 ±0.38 Wall Thickness 6 ±0.20 ±0.10 Wall Thickness 12 ±0.30 ±0.20 < 50 ±0.40 ±0.13 > 50 ±0.80% ±0.60% 13 ±0.13 ± ±0.25 ± ±0.30 ± ±0.38 ±0.25 Carbon Steel RMS RMS 300 Series S.Steel RMS RMS 400 Series S.Steel RMS RMS Carbon Steel Stainless Steel Pre-Production Testing Acewell ensures high quality and tolerance production results by leaving nothing to chance. Before any mould is fabricated, our engineers will evaluate and simulate its performance to guarantee the final product can meet all its specifications. Weight Limit N/A 5g 25 Kg 5g 35 Kg Dimension Limit N/A 300 x 300 x x 350 x 350 All dimensions in mm unless stated otherwise.

6 Quality Our aim is not just to delivery products that meet expectations, but to surpass them. With a well trained work force and heavy investment in quality control systems, Acewell can guarantee high quality products with on-time delivery schedules. An important but sometimes overlooked element in our excellence comes from the ability to execute every aspect of the production process in-house. From product design, tooling production, to packaging, with everything under our control, quality is guaranteed. Dependable Partnerships We view all our are clients as long term partners, a relationship of mutual trust and benefit and one that enables both companies to prosper. This approach has secured us clients from around the globe and with our dependability, allowed them to focus on creating successful businesses. We look forward to discussing your needs and developing a long term successful partnership. There are many factors that come into play when choosing a manufacturing partner, but dependability is crucial. Weather is be dependability on quality, delivery schedule, order management, chemical composition, mechanical tolerances, production volume or something as simple as the communication of your ideas, Acewell has a tried and testing production system combined with a management system that never fails to deliver.

7 Marine / Pump Domestic / General Automotive

8 Local Map Guangzhou Contact Acewell By Phone +86 (0) By Fax +86 (0) My Mail Acelwell Zhongshan Co.,Ltd Dyan Industrial Park, Huangpu, Zhongshan, Guangdong, China, Online Zhongshan Macau Shenzhen Hong Kong South China Sea

9 Acelwell (Zhongshan) Co.,Ltd Dyan Industrial Park, Huangpu, Zhongshan, Guangdong, China, Phone +86 (0) Fax +86 (0)