Moulding Machines. Flexible. Configurable. Ahead.

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Rosalyn Manning
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1 Moulding Machines Flexible. Configurable. Ahead. 1

3 ! Circular Economy 31 Online Services Condition Monitoring Predictive Maintenance Smart Factory Industrie 4.0 Remote Control Central Computer MES Virtual Machines Remote Maintenance Traceability A C B Individualisation Data Exchange Self-optimising Intelligent User Interfaces Интеллектуальная установка Интеллектуальное производство Интеллектуальный сервис Kurtz Particle Foam Machines Optimally prepared for Industry 4.0 with the world market leader Industry 4.0 is already being implemented within the Kurtz GmbH more and more digitally connected plants and components are the basis for a more productive and process-reliable interaction between man and machine. Kurtz GmbH is part of the Kurtz Ersa Corporation, world market leader and innovation driver in the particle foam sector. In the group-owned development and technology center, the coordinated Kurtz team with its experienced developers and engineers is working on innovative solutions that will provide our customers a competitive lead on the market. Learn more about our machines and options contact us! Kurtz Central Management 4.0 Kurtz Process Optimiser 4.0 Kurtz Eject Control 4.0 Kurtz Motion Optimiser 4.0 Kurtz Injector Maintenance 4.0 Kurtz Automation 3

4 EPS and EPP shape mouldings produced on Kurtz machines offer versatile protection for man and the environment in the form of helmets and protectors for cyclists or in the form of lightweight construction parts for automotive which reduce the consumptions and in turn the emissions.

up to 70 % energy saving up to 50 % shorter

FOAMER is the ne plus ultra of shape moulding

It is the all-rounder for high-end EPS and EPP

Packaging The ROTO FOAMER with its horizontally

ipro technology for highest demands on quality,

steam chambers for easy format adjustment Can be

and robot solutions Pallet Bumper Functional

free mould half during the foaming process

5 up to 70 % energy saving up to 50 % shorter cycle time High-End Shape Moulding Production Our super models Kurtz PRO FOAMER and the brand new ROTO FOAMER PRO FOAMER ROTO FOAMER The PRO FOAMER is the ne plus ultra of shape moulding production. It is the all-rounder for high-end EPS and EPP processing. Packaging The ROTO FOAMER with its horizontally rotating double steam chamber is the specialist for insert moulding of EPS and EPP. Bicycle helmet EPS/EPP processing up to 5 bar ipro technology for highest demands on quality, productivity and energy efficiency Changeable steam chambers for easy format adjustment Can be combined with Kurtz standard handling systems and robot solutions Pallet Bumper Functional elements to be foamed in can be inserted in the free mould half during the foaming process Compact design for optimum use of production surfaces User friendly insertion and demoulding at only one side Can be perfectly combined with robot systems Rear seat Headrest 5

6 Safety first The Kurtz STYRO FOAMER machines produce packaging for white goods, electrical devices and furniture so that they arrive at their place of use without damage.

FOAMER The generalist for the production

7 up to 70 % energy saving German Technology Efficient Shape Moulding Production Our base models Kurtz POLY FOAMER and PURE FOAMER POLY FOAMER PURE FOAMER The generalist for the production of EPS shape mouldings. It is perfectly suitable for all kinds of shape mouldings, from standard to complex applications like dual density parts, foil lamination or inmould skinning. ipro technology for highest demands on quality, productivity and energy efficiency Changeable steam chambers for easy format adjustment LTH technology can be used Can be combined with Kurtz standard handling systems and robot solutions Packaging Floor heating panel Packaging of white goods The low-cost solution for standard EPS packaging. Best cost-performance ratio Massive steel construction Short cycle times and energysaving due to proven valve and vacuum technology Ideal for the production of packaging in medium and large quantities Standard packaging Standard packaging Standard packaging 7

8 Keep the heat in! High-quality EPS mouldings for thermal insulation are produced on the PANEL FOAMER the ROOF FOAMER even produces panels for complete roofs automatically via a planning software.

30 sec cycle time CAD/CAM Production Panel Shape Moulding Production Our specialists for variable and efficient

The alternative to block production. Ideal for beginners and decentralised production.

rework and waste Automatic setting of panel thickness Consistent premium panel quality Customisable surfaces Panel

..30 Insulation panels with variable dimensions min 60 max. 300 max.

By means of a roof planning software order data are fed and a production list is created.

9 30 sec cycle time CAD/CAM Production Panel Shape Moulding Production Our specialists for variable and efficient insulation panel production PANEL FOAMER ROOF FOAMER The specialist for EPS insulation panels. The alternative to block production. Ideal for beginners and decentralised production. Very short cycle times and lowest energy consumption Production of insulation panels with ship lap design without any rework and waste Automatic setting of panel thickness Consistent premium panel quality Customisable surfaces Panel production with low manpower and space requirements max / / / /15/...30 Insulation panels with variable dimensions min 60 max. 300 max. 300 The ROOF FOAMER is the specialist for the production of inclined roof panels ready to install. By means of a roof planning software order data are fed and a production list is created. Fully automatic CAD/CAM production Automatic mould adjusting according to processing list Production of inclined roof panels, convex and concave panels, steplessly adjustable from 0 5 % No cutting waste Automatic labelling of each panel according to layout Inclined roof panels ready to install 9

10 The Infinergy Machine E-TPU Processing Successful serial production ENERGY FOAMER The ENERGY FOAMER was especially developed for the processing of E-TPU. Adjusted filling and steaming technologies guarantee a safe serial production. Sports shoes Frequently used by a global player for their revolutionary finished products Basis for the development of new E-TPU markets Process-optimized control technology for close tolerances Can also be used for the production of EPP and EPS shape mouldings Safety shoes Mats

up to 50 % energy saving Strong Box Fast & energy efficient BOX FOAMER The

Economically efficient by a process and mould technology that is especially

Very short cycle times and lowest energy consumption LTH technology can be used

11 up to 50 % energy saving Strong Box Fast & energy efficient BOX FOAMER The specialist for the production of EPS boxes. Economically efficient by a process and mould technology that is especially adjusted to the production of boxes. Very short cycle times and lowest energy consumption LTH technology can be used Ideal for medium and large quantities Fully automatic production including quality tests, printing, stacking and packaging EPS boxes in variable shapes and sizes 11

12 Kurtz FOAMER Overview of Shape Moulding Machines Shape moulding machine Moulding area* Material Process technology Fields of application Changeable steam chamber Integrated steam chamber PRO FOAMER 1 2,5 m² 0,5 2,5 m² EPS/EPE/EPP Conventional, Monoblock, LTH, ECO-LTH All kinds of shape mouldings, techn. mouldings with inserts, dual density, EPS: in-mould skinning, foil lamination ROTO FOAMER 1 2,4 m² EPS/EPP Conventional Techn. mouldings with inserts, automobile (rear seats, SiPS,...), leisure (bicycle helmets, toys,...) POLY FOAMER 1 3,2 m² 0,5 3,2 m² EPS Conventional, Monoblock, LTH, ECO-LTH All kinds of shape mouldings, techn. mouldings with inserts, dual density, EPS: in-mould skinning, foil lamination PURE FOAMER 0,8 2,5 m² EPS Conventional, Monoblock Packaging, standard mouldings PANEL FOAMER 1,7 m² EPS Honeycomb Insulation panels ENERGY FOAMER 0,8 1,7 m² E-TPU/EPP/EPS Conventional, Monoblock, LTH, ECO-LTH E-TPU mouldings, shoe soles, mats, cushions BOX FOAMER 1,4 1,7 m² EPS Conventional, Monoblock, LTH, ECO-LTH Fish, fruit, vegetable boxes, containers and boxes in general ROOF FOAMER 1 1,5 m² EPS Special solution Inclined roof panels, insulation panels *Special sizes on request. Kurtz GmbH Frankenstr Kreuzwertheim Phone: info@kurtzersa.de 10/2016 subject to change Kurtz GmbH

Kurtz Particle Foam Machines AHEAD COMPLETE GLOBAL

Kurtz Particle Foam Machines AHEAD COMPLETE GLOBAL 1 AHEAD AHEAD Leading Solutions of the World Market Leader for the processing of particle foams Being part of the Corporation, Kurtz GmbH is one of the