MANDATORY QUALITY REQUIREMENTS

Transcription

1 GENERAL INFORMATION This document establishes Power Paragon, Inc. (PPI) requirements for procurement and defines supplier responsibility for assuring that purchased items conform to PPI drawings, specifications and procurement requirements. The following notes shown below apply to all suppliers. The Specific Quality codes listed throughout the remainder of this document apply only when specified on the Purchase Order. Note 1: Note 2: The supplier must meet all requirements on the noted Purchase Order (PO) including those referenced to this document's Mandatory Quality Requirements (MQR s), and other specific procurement documents. Certification of Compliance documents submitted to PPI must include the respective PO number, part number, name of firm, date document was issued and signature of authorized supplier representative. MQR 12G requires the supplier to maintain records at their facility for objective evidence of all requirements including the referenced MQR s on the PO, however the following MQR s require submittal to PPI: 7A, 7C, 8A, 8B, 8C, 8D, 8E, 8F, 9A, 10A, 12C, 12D, 12E, 12F, 12H, 13A, 13B, 16B, 16D, 17A, 17C, 17G, 17H 17K, and 20A Note 3: Mercury Free Products/Ozone Depleting Chemicals. Product will be free of ozone depleting chemicals (with the exception that solder does contain lead) and not contain functional mercury or be contaminated with mercury. Note: If the supplied product is RoHS compliant, then the supplier has certified the product to be mercury-free. Note 4: Note 5: Note 6: Note 7: The supplier must maintain a system of implementing appropriate corrective action for nonconformances. The supplier shall assure that all items are correctly identified and are adequately packed and packaged to prevent damage or contamination to the items or their markings. Materials supplied by PPI shall be identified upon return with the PPI information supplied on the PO (Quantity, Part No., etc.). Government, Customer, and/or PPI access to contractor or subcontractor s facility (FAR ). The Government, Customer and/or PPI may perform reviews and evaluations as reasonably necessary to ascertain compliance with contract requirements at the contractor or subcontractor s facilities. To assist in such a contract review, the Supplier will make adequate equipment and qualified personnel available to government, customer and/or PPI representatives. Page 1 of 17

2 Note 8: Note 9: Unless otherwise specified on the drawings or PO, the supplier shall use the latest revision of all Military & Federal Standards and Specifications, as identified in the issue of DODISS. The supplier shall ensure personnel performing work affecting product quality are competent on the basis of appropriate education, training, skills and experience. Note 10: When utilized by the supplier, all supplier-fabricated drawings made from PPI supplied drawings will be submitted to PPI for approval along with the first piece fabricated sample part. Note 11: Prior to shipment, the supplier shall notify PPI purchasing department when their product contains lead free solder. Note 12: PPI reserves the right to implement Mandatory Source Inspection when deemed necessary at any time during the duration of an open PO. Note 13: Supplier must retain on file objective evidence that Specialty Metals furnished per PPI PO is of Domestic Melt origin (or approved countries) per DOD , 7009, 7010 and 7012requirements, except for electrical components that are exempt per DOD. Note 14: The supplier shall retain on file for a minimum period of 7 years, after completion of contract, all records of manufacturing, inspection and test of the product supplied to PPI under this PO, unless otherwise specified in Section 19. Note 15: Supplier must notify PPI if supplier has a change in location of the production site (e.g., a move to a new location/facility). Note 16: If suspected counterfeit parts are furnished under this purchase order and are found in any of the goods delivered hereunder, such items will be impounded by Buyer. The Seller shall promptly replace such suspect/counterfeit parts with parts acceptable to the Buyer and the Seller shall be liable for all costs relating to the removal and replacement of said parts. Buyer reserves all contractual rights and remedies to address grievances and detrimental impacts caused by suspect/counterfeit parts. Note 17: PPI does not allow the use of Metallic/Conductive labels on any parts or assemblies. Note 18: PPI retains authority for Material Review Dispositions that require Repair & Use As Is. In the event the defects require either of these dispositions, the supplier shall submit all pertinent information on an SDAR form. The SDAR shall be complete, including root cause and corrective actions to preclude recurrence. Page 2 of 17

3 QUALITY CODES The Quality Codes (i.e., 1 thru 22) will apply when required for each individual part number that is listed on the Purchase Order (PO). 1. QUALITY SYSTEMS A. Control of Quality (MIL I-45208A or ISO 9002:1994). The Supplier shall provide, document and maintain a system that, at a minimum, meets the intent of MIL I-45208A and/or ISO 9002:1994. B. Distributor Quality System. The distributor shall maintain an inspection system (e.g., MIL-I A, ISO 9002:1994, ISO9001) that ensures material supplied to PPI conforms to the requirements specified per PPI purchasing document(s). C. Supplier's Inspection Systems. The Supplier shall maintain an inspection system that assures PPI that all items furnished has been inspected and / or tested (prior to shipment) to conform to PPI drawings, specifications and procurement documents. D. Calibration System Requirements. The Supplier must maintain a calibration system in accordance with MIL STD-45662, ISO or NCSL Z540.1 to control the accuracy of devices used to verify the acceptability of materials, equipment or services in the performance of this contract. E. Advanced Quality Management System (ISO 9001:2008, AS9100) The supplier shall provide, document and maintain an Advanced Quality Management System which is certified to ISO 9001:2008 and/or AS9100 (at a minimum, supplier must be certified to ISO 9001:2000). Supplier must maintain a current Certificate of Registration. 2. SOFTWARE DEVELOPMENT CONTROL A. Systems Requirement. Supplier must have in place a system for the control of software developed in-house or acquired from an outside source; the system shall be approved by PPI Software QA. The system shall assure that the software product delivered to PPI conforms to all specified requirements and that it was developed IAW the supplier's internal procedures. B. PPI Witness of Software Validation. The items specified on the PO, are subject to Validation Witness at the supplier's facility by PPI Software QA. The supplier shall give PPI at least 48 hours advance notice to permit scheduling of source witness. C. Software Records. The supplier's system shall provide procedures for the retention of records at the various stages of software development. The records shall be made available to PPI upon request. D. Obsolete Page 3 of 17

4 3. PPI FURNISHED MATERIAL, TOOLING, GAUGES AND TEST EQUIPMENT A. PPI furnished tooling; gauges; test equipment or other property shall not be altered, reworked or modified without formal revision to the PO. Responsibility for the acceptability of PPI furnished material and property and of end item product shall be vested in the Supplier. 4. FRAUD AND FALSIFICATION A. This purchase order and activities hereunder are within the jurisdiction of the Department of Energy and/or the Navy. Any knowing and willful act to falsify, conceal or alter a material fact, or any false, fraudulent or fictitious statement or representation in connection with the performance of work under this purchase order may be punishable in accordance with applicable Federal Statutes. B. Seller agrees that all employees engaged in the performance of this purchase order will be, if they have not been previously, informed in writing prior to commencing performance of work under this purchase order that there is a risk of Federal criminal penalties associated with any falsification, concealment or misrepresentation in connection with work performed under this purchase order. Seller agrees that a signed statement shall be, if it has not been previously, obtained from said employees prior to their commencing performance of work under this purchase order that they have been so informed. Such statements shall be retained by the Seller for at least three years after final payment on this purchase order. An acceptable form for such a statement is substantially as follows: This company/division/department/branch performs work under contracts which are within the jurisdiction of departments of the United States Government. Some of the work performed under these contracts affects the national security of the United States and the requirements of these contracts are designed to ensure that essential attributes of the work are carefully checked or inspected and that records accurately reflect the results of all work. Any falsification, concealment or alteration of any material fact, or any false, fraudulent or fictitious statement or representation in connection with the work under any contract within the jurisdiction of the Government is not only prohibited by company policy, but may also be punishable under Federal Law. Please acknowledge by your signature that you have read and understand the above. C. Seller must also agree to include the following statement preprinted on each manufacturing, inspection or test record used in conjunction with the subject subcontract: NOTE: The recording of false, fictitious or fraudulent statements or entries on this document may be punished as a felony under Federal Statutes including Federal law, Title 18, Chapter 47. Page 4 of 17

5 D. 1. Seller shall include all provisions of this Article including this sentence in all lower-tier contracts under this order. Any inability or unwillingness of a lower-tier supplier to comply with this provision should be documented in writing and submitted to the Prime Contractor. 2. Seller shall advise Buyer promptly upon identification of any potential or actual fraud and falsification incidents pertaining to this order and occurring either within its own organization or within its sub-tier(s) organization. E The supplier to PPI must implement the four (4) requirements above when stated on the PPI purchase order, i.e., 4A, 4B, 4C and 4D. Any inability or unwillingness to comply must be submitted to PPI. 5. GOVERNMENT SOURCE INSPECTION (G.S.I.) A. The supplies listed on this PO are subject to Government inspection. On receipt of this order, promptly furnish a copy to the nearest Defense Supply Agency Inspection office in your locality. In the event the Government representative cannot be located, notify your PPI purchasing agency immediately. The Government representative should again be notified ten (10) days in advance of the time the articles or processes are ready for inspection or test. Evidence of Government inspection must be shown on all shipping documents. 6. PPI INSPECTION REQUIREMENTS A. Source Inspection (Mechanical/Visual). Items specified by the PO are subject to inspection at the Supplier's facility by PPI Quality Assurance prior to shipment. The Supplier shall give PPI Quality Assurance a minimum of forty eight (48) hours advance notice to permit scheduling of source inspection. Evidence of acceptance by PPI Quality Representative must accompany materials on shipment. Supplier shall prepare all applicable parts and documentation for examination by L3 Power Paragon. The following exception applies to Circuit Board suppliers: If a circuit board is 1 or 2 sided (i.e., no internal layers), the supplier may complete the circuit board and ship to L3 Power Paragon. If a circuit board is multi-layered (i.e., with internal layers), supplier shall prepare reports in accordance with applicable photo-micrograph/back-etch requirements of MQR code 17 and then request source inspection. The Source inspection hold point shall be prior to application of solder mask. L3 Power Paragon will examine the submitted reports and then provide a response to the supplier. Page 5 of 17

6 B. Source Inspection (Test). Items specified by the PO are subject to test or test witness at the supplier's facility by PPI's Quality Assurance prior to shipment. The supplier shall give PPI Quality Assurance a minimum of forty eight (48) hours advance notice to permit scheduling of source inspection. Evidence of acceptance by PPI Quality Representative must accompany materials on shipment. C. (Incorporated into General Note 7) 7. FIRST ARTICLE INSPECTION A. First Piece Approval. Samples of each of the items described in the PO shall be approved by PPI Quality Assurance prior to release of production quantities. The samples to be submitted shall be fabricated using the same parts, materials and processes proposed for full production. Samples will be produced in the location proposed for full production. Samples will be accompanied by a First Article Report demonstrating compliance to drawing and specification requirements. When utilized by the supplier, all supplierfabricated drawings, document aids and dimensioned fixtures will be submitted to PPI for approval along with the sample part(s). The number of samples to be submitted and the time of their submission to PPI Quality Assurance will be specified on the PO. B. First Article Report. First Article Inspection is required to be performed by the Supplier and is to be kept on file at the Supplier s premises (when first-time or new revision is manufactured) to ensure compliance to the applicable engineering drawings and specifications. The first article item(s) will include the Supplier's First Article Inspection Report listing recorded measurements on identified and cross referenced first article item(s). Also, reference general note 11 for lead free solder notification to PPI, when applicable. C. First Article Report. First Article Inspection is required to be performed by the Supplier and must be submitted to PPI with the shipment (when first-time or new revision is manufactured) to ensure compliance to the applicable engineering drawings and specifications. The first article item(s) will include the Supplier's First Article Inspection Report listing recorded measurements on identified and cross referenced first article item(s). Also, reference general note 11 for lead free solder notification to PPI, when applicable. 8. TEST REPORTS A. Raw Material Chemical and Physical Test Reports Showing Actual Values. Each Supplier's shipment will include one copy of chemical and physical test reports showing actual test values. Test reports shall state actual test values. Test reports shall reference manufacturer's lot, batch or heat/melt number. Materials submitted per item number of this PO will originate from the same manufacturer's lot, heat/melt number or batch. If this is impractical, each individual part must be traceable to a batch, lot or heat/melt number. Page 6 of 17

7 B. Raw Material Chemical and Physical Test Report Showing Typical Values. With each shipment, the Supplier shall submit one (1) copy of chemical and physical test reports stating typical test values or a Certificate of Conformance referencing the material specification as required in this PO or drawing/process requirements. C. Dimensional Inspection Report. The Supplier shall submit with each shipment one (1) copy of a dimensional inspection report. The report will include the signature and title of the authorized supplier representative responsible for the accuracy and completeness of the report. D. Functional Test Reports. The Supplier shall submit with each shipment one (1) copy of acceptance test data of actual results identifiable with test parameters, tolerance and products submitted. This data must include the following information: Manufacturing name and address Customer's name, address and PO number Product name and part number Date of inspection/test Quantity of parts in shipment The test report must contain the signature and title of the authorized supplier representative of the agency performing the test and certifying conformance to specified requirements. Examples of test reports are as follows: Printed Circuit Board (1) dielectric resistance and (2) flying probe or bed-of-nails test Printed Circuit Assembly - (1) dielectric resistance, (2) flying probe, and when applicable (3) PPI drawing or test document Component testing Test IAW the provided PPI drawing or test document Assembly testing Test IAW the provided PPI drawing or test document E. Fabrication from PPI Furnished Material Only An authorized supplier representative will sign a certification statement indicating that all material used in the completion of this PPI PO was supplied by PPI and that no unauthorized substitution or disposal of the remaining material was accomplished.. The supplier shall not substitute PPI furnished material or dispose of the remainder of the PPI furnished material without the authorization of PPI. Supplier shall submit request for substitution or disposal using an SDAR (Supplier Discrepancy Action Request) form. F. Synthetic Rubber: Certification of Cure Date and Assembly Date. The cure date and assembly date of synthetic rubber parts or assemblies containing synthetic rubber parts will be recorded on the certification document. Conformance to MSFC STD 105 and MIL STD 1523 with the following exceptions. The maximum cure date of rubber parts, when received at PPI, shall be four (4) quarters. Assemblies with synthetic rubber parts must be received by PPI no later than one (1) quarter after assembly quarter. Page 7 of 17

8 9. LIMITED SHELF LIFE A. Identification of Shelf Life The supplier will identify each item (by unit container) with the following Information: Name on material, part number, type, size, quantity Date of manufacture (initial date critical life period established) Expiration date (termination of usable life of product) Special storage and handling conditions to be observed by product user. NOTE: Date of manufacture and expiration date of product should be recorded on certification document and/or shipper. Material is not acceptable with over 1/3 of shelf life expired. B. Moisture Sensitive Devices (MSD's) Devices determined to be moisture sensitive will be processed in accordance with PPI Process Specification PS-0132 (Ref IPC/JEDEC J-STD-020 and IPC/JEDEC J-STD-033). 10. HOMOGENEOUS REQUIREMENTS A. No Change in Design, Processing, Methods, Manufacture or Test. No change in design, processing, methods, manufacturing or test is allowed without the expressed concurrence of PPI. Parts supplied under this requirement must be identical in all characteristics including design, processing, and method of manufacture or test. Examples of design changes that are not allowed shall include: changes in materials; changes in special processing methods (plating, heat treating, anodizing, etc.); changes in test methods, or all changes of suppliers or critical components or processes. The supplier must submit request for any change to the appropriate buyer in the PPI Purchasing department using an SDAR (Supplier Discrepancy Action Request) form. The change request will include a full and adequate description of the proposed change and anticipated break-in point. The buyer shall notify the supplier of change request disposition. If change is concurred with by PPI, the supplier will provide the actual effective date of change and identify the affected lot. Page 8 of 17

9 11. MATERIAL AND PROCESS TRACEABILITY ON FILE A. Material and processes used in the product supplied to PPI must be traceable to acceptance records. Raw material used must be identified by a lot number in addition to a detailed description of material type, specification, heat number or other applicable information. Each unit of product delivered must be identified in such a way as to ensure traceability to the supplier's records. B. Material and Process Traceability Submitted. Items fabricated under this PO must be traceable to raw material used. Copies of all traceability and inspection records must be submitted with raw materials, parts or assemblies. Raw material used must be identified by a lot number in addition to a detailed description of material type, specification, heat number, etc. Parts fabricated shall be identified with the lot number of raw material used. 12. CERTIFICATE OF COMPLIANCE A. Obsolete B. Obsolete C. Certification of Conformance --General. The seller will submit with each shipment one (1) copy of Certificate of Conformance, with name of Firm, date of document issuance and signature of authorized supplier representative. The certificate will reference the applicable PO and shall state that products or services supplied to PPI conform to all requirements of the PO, drawings and applicable process specifications, and that records of inspection by the supplier are on file and available for review at any reasonable time. D. Weld Process Certification. Suppliers performing welding processes will supply one (1) legible certification document stating that the process was performed to the applicable welding specification(s). The certification shall list the applicable specification(s) (including revision letter(s) or number(s) to which the process conforms). The name of the agency that performed them (if other than supplier), signature and title of the authorized supplier representative, and date certification statement was made will be included in the body of the document. E. Non Destructive Test (NDT) Certification. Suppliers shall perform dye penetrant inspection per MIL STD 271 and will supply one (1) legible certification document stating that the process (es) was performed per applicable Military and PPI specifications. The certification shall list the applicable specification(s) (including revision letter(s) or number(s) to which the process conforms). The name of the agency that performed them (if other than supplier), signature and title of its authorized supplier representative, and date certification statement was made will be included in the body of the document. F. Domestic Melt Certification. Supplier must submit a document certifying that Specialty Metals furnished per PPI PO is of Domestic Melt origin (or approved countries) per DOD The submitted document shall reference the applicable PPI PO number and be signed and dated by an authorized supplier representative including their title. Page 9 of 17

10 G. Supplier Retention of Objective Evidence The supplier will retain on file, at their facility, objective evidence to substantiate their conformance of all supplied product or service to PPI. Physical records will be retained at a minimum of (7) seven years or as specified by the respective PPI PO, including the signature of the authorized supplier / distributor representative and date transaction and supporting certification was initiated. NOTE: Certifications listed in Note 2 are still required to be submitted. H. MIL-STD 278 Equivalency (BIW) When the drawing specifies, "WELD IAW MIL-STD-278", a Supplier s welder(s) shall be qualified and certified to weld material types and thicknesses as specified by drawing in accordance with MIL-STD-278, Class M-2, Category C, (unless a more stringent category is specified by drawing). Prior to initiating production, the supplier shall submit a Welding Procedure Specification (WPS) that includes, at a minimum, the essential elements of a welding procedure as stated within Table V of MIL-STD-248 for Customer approval. In lieu of this requirement, welder(s) may be qualified and certified to weld material types and thicknesses as specified by drawing in accordance with MIL-STD-2219, Class C or AWS D17.1, Class C (unless a more stringent category is specified by drawing). Prior to initiating production, the supplier shall submit a WPS that includes, at a minimum, the essential elements of a welding procedure as stated within Table V of MIL-STD-248 for PPI approval. Suppliers performing welding processes will supply one (1) legible certification document stating that the process was performed to the applicable welding specification(s). The certification shall list the applicable specification(s) (including revision letter(s) or number(s) to which the process conforms), the name of the agency that performed the welding (if other than supplier), signature and title of the authorized supplier representative, and the date that the certification statement was made. I. Not used. J. MIL-STD 278 Class and Category When the drawing specifies, "WELD IAW MIL-STD-278", a Supplier s welder(s) shall be qualified and certified to weld material types and thicknesses as specified by drawing in accordance with MIL-STD-278, Class M-2, Category C, (unless a more stringent category is specified by drawing). Prior to initiating production, the supplier shall submit a Welding Procedure Specification (WPS) that includes, at a minimum, the essential elements of a welding procedure as stated within Table V of MIL-STD-248 for Customer approval. Page 10 of 17

11 13. QPL SEMICONDUCTOR/MICROCIRCUIT COVERED BY QML-38534, QML , or QML A. Suppliers/Distributors. Lot traceability documentation and inventory control for branded electronic components are subject to review, validation and verification by an authorized Government representative. Government release of shipment is not required unless otherwise notified by PPI. Inspection records must be retained by the Supplier and may be subject to review and verification by PPI. The Supplier shall submit one (1) copy of Certificate of Conformance containing the following information: Supplier s name and address Customer (PPI) s name, address and PO number Quantity of devices in shipment Statements indicating that parts shipped are covered by manufacturer s documentation B. Manufacturers. Manufacturer's Quality Control or inspection system and manufacturing processes are subject to review, verification and analysis by authorized Government representative. Government release of shipment is not required unless otherwise notified. The manufacturer shall submit one (1) copy of Certificate of Conformance containing the following information: Manufacturer s name and address Customer (PPI)'s name, address and PO Device type and product assurance level Quantity of devices in shipment Signature of authorized manufacturer's representative, and date transaction and supporting certification initiated. C. Microcircuits and Semiconductors. Microcircuit and Semiconductor Parts delivered to PPI are to be manufactured within the last 12 months. PPI will not accept devices that their manufacturing date exceeds the 12 month period. 14. ELECTROSTATIC DISCHARGE CONTROL A. Supplier/Distributor. The Supplier shall maintain a documented electrostatic discharge control program in accordance with MIL- STD 1686 or ANSI/ESD S The program shall provide continuous protection for ESDS items from receipt through inspection /test, stocking, packaging, storage and shipment. These requirements must also be passed down to your suppliers for ESD parts. NOTE: Vendor must mark the packing slip as follows ATTENTION: PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES" OBSERVE Page 11 of 17

12 15. QPL COMPONENTS/ITEMS OTHER THAN SEMICONDUCTORS/MICROCIRCUITS A. Standard Military Specification parts/items other than semiconductors and microcircuits manufactured under respective DOD Specifications, must be obtained from manufacturers listed in the applicable QPL. 16. HAZARDOUS MATERIAL A. Mercury Free Products/Ozone Depleting Chemicals. Product will be free of ozone depleting chemicals (with the exception that solder does contain lead) and not contain functional mercury or be contaminated with mercury. NOTE: If the supplied product is RoHS compliant, then the supplier has certified the product to be mercury-free. B. Materiel Safety Data Sheet. The supplier will supply with each initial shipment of product a safety data sheet for the specified product purchased by PPI. The Material Safety Data Sheet (MSDS) will conform to OSHA s hazard communication standard 29 CFR The supplier will issue a revised MSDS in the event the original MSDS supplied is superseded with an updated document. C. Obsolete D. Mercury Free Products/Ozone Depleting Chemicals. Product will be free of ozone depleting chemicals (with the exception that solder does contain lead) and not contain functional mercury or be contaminated with mercury. The seller shall submit a certification that material supplied under this PO number does not contain mercury or ozone depleting chemicals and that no contamination has occurred. 17. PRINTED WIRING BOARD (PWB) PROCESS CRITERIA A. Printed Wiring Board (PWB) manufactured per MIL-P or MIL-PRF Supplier must conform to and certify to manufacturing the PWB(s) per the requirements of MIL-P or MIL-PRF Supplier must place emphasis on all MIL-P or MIL-PRF requirements, including tests, samples retention and records retention. The certification document will reference applicable PPI PO number and be signed and dated by an authorized Supplier representative including their title. Unless otherwise stated on the drawing, PWB coupons must be submitted and be traceable to PO and PWB part number. Unless otherwise stated on the drawing, etched micro-section photographs of pre and post Thermal Stress per IPC-TM-650 with interconnects, shall be provided with each lot in sufficient detail to show line of demarcation between the electroless copper subplate and the electrolytic copper plating to interconnects and barrel at the plated through holes. 100X minimum magnification is required, however, 500X magnification is preferred. Etched micro-sections and their photographs must be traceable to PO and part number of PWB. This requirement does not apply for 1-sided or 2-sided PWBs. Page 12 of 17

13 Unless otherwise stated on the drawing, the Tg of laminate and any filler materials to be minimum of 170ºC. Unless otherwise stated on the drawing, provide evidence of positive etch back of PTH prior to plating. Minimum to maximum with target of Positive etchback must be traceable to PO and part number of PWB. This requirement does not apply for 1-sided or 2-sided PWBs. B. Obsolete. C. Printed Wiring Board (PWB) manufactured per MIL-P Supplier must conform to and certify to manufacturing the PWB(s) per the requirements of MIL-P Supplier must place emphasis on all MIL-P requirements, including tests, samples retention and records retention. The certification document will reference applicable PPI PO number and be signed and dated by an authorized Supplier representative including their title. Unless otherwise stated on the drawing, PWB coupons must be submitted and be traceable to PO and PWB part number. Unless otherwise stated on the drawing, etched micro-section photographs of pre and post Thermal Stress per IPC-TM-650 with interconnects, shall be provided with each lot in sufficient detail to show line of demarcation between the electroless copper subplate and the electrolytic copper plating to interconnects and barrel at the plated through holes. 100X minimum magnification is required, however, 500X magnification is preferred. Etched micro-sections and their photographs must be traceable to PO and part number of PWB. This requirement does not apply for 1-sided or 2-sided PWBs. Unless otherwise stated on the drawing, the Tg of laminate and any filler materials to be minimum of 170ºC. Unless otherwise stated on the drawing, provide evidence of positive etch back of PTH prior to plating. Minimum to maximum with target of Positive etchback must be traceable to PO and part number of PWB. This requirement does not apply for 1-sided or 2-sided PWBs. D. Obsolete. E. Obsolete. F. Printed Wiring Board (PWB), Printed Wiring Assembly (PWA), or Electronic Assemblies packaging. For suppliers of PWBs, the supplier shall utilize protection between stacks of PWBs to assure that scratches, damage and contamination do not occur. Page 13 of 17

14 For suppliers of PWAs, the supplier shall package each PWA individually with MIL-B Type 1 bags, followed by wrapping each PWA with non-esd generating bubble wrap. The PWAs shall be placed in double-walled cardboard boxes in a vertical orientation. The box shall contain top and bottom cushion and individual dividers for each PWA. For suppliers who are packaging electronic assemblies for shipment to PPI or for shipment from supplier s facility (i.e. drop ship), Supplier must package per MIL P requirements utilizing MIL B Type 1 bags. Any specific packaging instructions on the PO can supersede this requirement (Contact your Buyer). G. Printed Wiring Board (PWB) manufactured per MIL-PRF Supplier must conform to and certify to manufacturing the PWB(s) per the requirements of MIL-PRF Supplier must place emphasis on all MIL-PRF requirements, including tests, samples retention and records retention. The certification document will reference applicable PPI PO number and be signed and dated by an authorized supplier representative including their title. Unless otherwise stated on the drawing, PWB coupons must be submitted and be traceable to PO and PWB part number. Unless otherwise stated on the drawing, etched micro-section photographs of pre and post Thermal Stress per IPC-TM-650 with interconnects, shall be provided with each lot in sufficient detail to show line of demarcation between the electroless copper subplate and the electrolytic copper plating to interconnects and barrel at the plated through holes. 100X minimum magnification is required, however, 500X magnification is preferred. Etched micro-sections and their photographs must be traceable to PO and part number of PWB. This requirement does not apply for 1-sided or 2-sided PWBs. Unless otherwise stated on the drawing, the Tg of laminate and any filler materials to be minimum of 170ºC. Unless otherwise stated on the drawing, provide evidence of positive etch back of PTH prior to plating. Minimum to maximum with target of Positive etchback must be traceable to PO and part number of PWB. This requirement does not apply for 1-sided or 2-sided PWBs. H. Printed Wiring Board (PWB) manufactured per ANSI/IPC Supplier must conform to and certify to manufacturing the PWB(s) per the requirements of ANSI/IPC Supplier must place emphasis on all ANSI/IPC-6012 requirements, including tests, samples retention and records retention. The certification document will reference applicable PPI PO number and be signed and dated by an authorized supplier representative including their title. Unless otherwise stated on the drawing, PWB coupons must be submitted and be traceable to PO and PWB part number. Page 14 of 17

15 Unless otherwise stated on the drawing, etched micro-section photographs of pre and post Thermal Stress per IPC-TM-650 with interconnects, shall be provided with each lot in sufficient detail to show line of demarcation between the electroless copper subplate and the electrolytic copper plating to interconnects and barrel at the plated through holes. 100X minimum magnification is required, however, 500X magnification is preferred. Etched micro-sections and their photographs must be traceable to PO and part number of PWB. This requirement does not apply for 1-sided or 2-sided PWBs. Unless otherwise stated on the drawing, the Tg of laminate and any filler materials to be minimum of 170ºC. Unless otherwise stated on the drawing, provide evidence of positive etch back of PTH prior to plating. Minimum to maximum with target of Positive etchback must be traceable to PO and part number of PWB. This requirement does not apply for 1-sided or 2-sided PWBs. I. (Not used) J. PWB Cleanliness PWBs shall meet the cleanliness requirements of J-STD-001 for NaCl. NOTE: that there are several measurement methods that yield different nominal results depending on the test method utilized (see J-STD-001). Supplier shall track production averages for evidence of significant deviations and maintain records of process corrections. K. Discrete Wiring Board Discrete Wiring Board manufactured per IPC-DW-425. Supplier must conform to and certify to manufacturing the Disctete Wiring Board per the requirements of IPC-DW-425. Supplier must place emphasis on all IPC-DW-425 requirements, including tests, samples retention and records retention. Supplier must obtain Wiring List from PPI before manufacturing is initiated. The certification document will reference applicable PPI PO number and be signed and dated by an authorized Supplier representative including their title. Unless otherwise stated on the drawing, PWB coupons must be submitted and be traceable to PO and PWB part number. Unless otherwise stated on the drawing, etched micro-section photographs of pre and post Thermal Stress per IPC-TM-650 with interconnects, shall be provided with each lot in sufficient detail to show line of demarcation between the electroless copper subplate and the electrolytic copper plating to interconnects and barrel at the plated through holes. 100X minimum magnification is required, however, 500X magnification is preferred. Etched micro-sections and their photographs must be traceable to PO and part number of PWB. This requirement does not apply for 1-sided or 2-sided PWBs. Page 15 of 17

16 Unless otherwise stated on the drawing, the Tg of laminate and any filler materials to be minimum of 170ºC. Unless otherwise stated on the drawing, provide evidence of positive etch back of PTH prior to plating. Minimum to maximum with target of Positive Etch- Back must be traceable to PO and part number of PWB. This requirement does not apply for 1-sided or 2-sided PWBs. Positive E 18. POWER PARAGON, INC. (PPI) MARKING REQUIREMENTS. A. Part marking requirements per MIL STD 130 (Ref. PS-0033) 19. RECORDS RETENTION A. (Incorporated into General Note 14) B. The manufacturing, inspection and test records for product delivered under this PO are considered life time records ; therefore the supplier shall notify PPI if their records retention process cannot support the life time maintenance requirement. In this case, the supplier shall keep and maintain the records for the period specified in their internal procedures. At the end of that period, the supplier shall forward the records to PPI for life time retention. 20. PROCESS QUALIFICATION REQUIREMENTS A. Qualification of Welding/Brazing Procedures and/or qualification of Welding Personnel are required. The supplier shall contact PPI buyer for detail of requirements. B. Qualification and Approval of Printed Wiring Assembly (PWA) processes and procedures are required. Solder IAW J-STD-001 and PS-0102, PS-0106 and PS-0122 as applicable. The supplier shall contact the PPI buyer for detail of requirements. C. PWAs and Components shall meet the cleanliness requirements of J-STD-001 for NaCl. NOTE: that there are several measurement methods that yield different nominal results depending on the test methods utilized (see J-STD-001). Supplier shall track production averages for evidence of significant deviations and maintain records of process corrections. D. Submittal of Welding and Brazing Procedures. Supplier shall submit copies of welding (for example: fusion, spot, projection and seam) and brazing procedures (for example: torch and dip) for each individual type of welded or brazed joint for approval prior to the start of production welding/brazing. Page 16 of 17

17 21. INTERPRETATION OF LIMITS A. All specified limits for machining services and for dimensional control of deliverable parts and assemblies shall be interpreted as absolute limits as defined by ASTM E29, Standard Practice for Using Significant Digits in Test Data to Determine Compliance with Specification. For all other observed, measured or calculated product characteristics (e.g. for material suppliers, material distributors, and services other than machining/dimensional control) specific limits shall be interpreted using the rounding method as defined by ASTM E SUBSTITUTION A. Any substitute called out on the associated Parts List/Bill-of-Material is not allowed to be utilized in the assembly without prior authorization from PPI. Any alternate process called out on the drawing or parts list/bom is not allowed to be utilized without prior authorization from PPI. Supplier shall submit the request to utilize alternates or substitutes using an SDAR (Supplier Discrepancy Action Request) form. B. No single-item component on a PO is allowed to be substituted without prior authorization from PPI. Supplier shall submit the request using an SDAR (Supplier Discrepancy Action Request) form. 23. MARKING & PACKAGING OF COMPONENTS USED FOR QUALIFICATION TESTS A. When components or parts are sent to a Lab for qualification tests, the Lab after performing the tests shall ship the components back to PSG in special color bags clearly labeled that the parts were subject to qualification tests and that they are not to be used for production. Page 17 of 17