Normet Smartweb-dashboard Development story, status and way forward Marius Hauki, Normet International Ltd. Final v1, , M Hauki
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1 Normet Smartweb-dashboard Development story, status and way forward Marius Hauki, Normet International Ltd 1 Final v1, , M Hauki
2 Intro: Underground-IoT in a tough environment Normet IoT nodes have to operate outside your normal office environment
3 Normet in a nutshell Machines, chemicals and solutions for customers in underground mining and tunneling industries Over 10,000 delivered machines during over 50 years in business Global operation with over 900 employees (2014) Normet Group s 2014 turnover was >190 M EUR 3 Normet Company Presentation 2015 V6
4 Examples of Normet equipment Concrete transport Lifting baskets Spraying of concrete Data from engine, hydraulics and sensors is logged by onboard computer Charging of explosives Dumper trucks for Transporting out rocks +++ 4
5 Evolution of data-logging and visualization in mining & tunneling Project started here Status today Manual gauge readings Data only stored on machine Manual transfer via USB stick Automatic wireless transfer Data not always recorded Specialist required to get data out Infrequent updates, old data Data available automatically. Viewable on PC, tablet, mobile No data logged Manual readings Text based reports *.txt *.csv Text based reports Excel tools Web dashboard with graphing
6 We needed a way to visualize the data and automatically get access to the data in the office Visualization & Data analysis Data Mule Data logging Sprayed concrete operations UG Wireless Access point Data logging On machines
7 Normet UG-IoT and visualization project status User space Normet Smartweb system Data visualisation on PC, tablets and mobile devices Cloud / server space Data storage and analysis in cloud or on customer servers WLAN & Data Mule UG space Data collection from all modern Normet machines and equipment Spraymecs Maintenance personnel Machine operators Expert personnel Data storage Charmecs Operations managers Service and maintenance managers Data mining Machine learning Dumpers Other equipment Personal Dataloggers Owner Fleet manager Technical director Purchasing mgr. Checkmark = available 2016 Data analysis ERP IT syst ERP and product info systems
8 Examples of machine data that is available
9 Fleet view, showing key KPIs and alarms Spraymec MF050D m3 9000m3 Engine 615h Powerpack 540h 75h 85h Spraymec MF050D m3 9110m3 Engine 820h Powerpack 540h 150h Utimec LF100D t 3020t Engine 2920h 20h
10 Machine overview, showing key information Spraymec Selectable graphs on front page Easily editable service history
11 Example: engine and hydraulic system monitoring Diesel rpm [rpm] Drive speed [km/h] Engine temperature [C] Transmission temperature [C] Transmission oil pressure [bar] Engine load [%] Fuel level [%] Engine oil pressure [bar] Work Hydraulic oil pressure [C] Work Hydraulic oil temperature [C] Axle temperature load end [C] Axle temperature engine end [C]
12 Example data from Pyhäsalmi mine in Finland: Engine and transmission oil pressures + RPM Transmission charge pressure Engine oil pressure Diesel RPM
13 Example: total fuel consumption and trendline Higher fuel consumption In this time period Fuel consumption trend-line
14 Example: Utimec LF100D dumper monitoring Engine load (%) Bucket load (metric tons) Axle temperatures (brake usage) Fuel consumption Filter blockages Transmission oil pressure Transmission oil temperature Cycle times Engine load
15 Next steps: WLAN network underground Needs in our industry: Deployable WLAN infrastructure with no need for cabling between nodes Fast auto-connect to access points when vehicle is passing to upload data (while still in radio range) Automatic reset and housekeeping Ideas for network connected IoT nodes_ Cameras Personnel tags / ID tags Access control O2 / CO / Co2 sensors Hydrocarbon sensors Dust / particles Machine positioning Perssonel positioning Example of UG WLAN node
16 Next steps: Normet Data-Mule concept (WLAN is not always available underground) Data mule in vehicle stores data and uploads it when on surface Normet Cloud architecture or customer servers WLAN Data Mule on surface Info. transfer to Data Mule Underground For use in locations where wireless network not available underground
17 Next steps: better way of visualizing and using the data Telemetry Reports SMS Alarms Process
18 For live demo, visit us after the presentation! 18 Normet Author: Marius Hauki
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