SECTIONAL INDUSTRIAL DOORS

Transcription

1 SECTIONAL INDUSTRIAL DOORS ALL DOORS ARE DESIGNED FOR USE IN ALL WEATHER CONDITIONS E N E R GY- EF FI CI E NC Y S YS T E M S ALL DOORS MEET THE HIGHEST QUALITY STANDARDS

2 The following products are a series of sectional industrial doors manufactured by DoorHan.

3 DoorHan 01 Seven Main Benefits 02 Production ISD01 Sectional Door ISD02 Full Vision Sectional Door Door Glazing Materials Dimensions and Lift types Safety Concept and Design 08 Energy Efficiency Systems Door Automaton Pass Doors and Accessories 11 Expanding Boundaries

4 SEVEN MAIN BENEFITS MAIN BENEFITS 1 SPACE-SAVING The efficient door opening method saves considerable space indoors and outdoors. 2 FUNCTIONALITY AND DURABILITY DoorHan industrial doors are engineered for heavy use in any weather conditions. 3 MODERN SOLUTION FOR BUSINESS DoorHan doors are the optimal solution for industrial projects as they ease traffic flow. The automatic system makes it even easier to operate the doors FUTURE TECHNOLOGY With their innovative T-Bridge profile, full vision industrial doors are protected from frost and corrosion and have a lasting aesthetical appearance. 5 EASE OF INSTALLATION Industrial doors are easy to assemble without special tools. The Quick Fix system makes installing sectional doors much faster than usual. 6 RELIABILITY AND SAFETY DoorHan industrial sectional doors combine innovative technologies and high quality materials. Modern safety devices make them a reliable solution. 7 SPEED OF MANUFACTURE As it has its own production facilities, DoorHan can manufacture any door for industrial use in the fastest possible time. 4

5 sectional INDUSTRIAL DOORS QUALITY IN DETAILS ENERGY-SAVING E N E R GY- EF FI CI E NC Y S YS T E M S DoorHan industrial doors are designed to meet energy-saving requirements. The doors keep the weather out and reduce the cost of energy consumption. STRENGTH DoorHan industrial doors are manufactured with advanced high-quality materials able to withstand heavy winds. WEATHERPROOFING The unique panel design and sealing system increase the weather-resistance of the doors. They eliminate draughts and sudden drops in temperature. This is important if the premises are used to store goods that require special temperature conditions. SOUNDPROOFING DoorHan industrial doors have good thermal and acoustic insulation properties. They reduce noise from outside and noise within working areas. 5

6 PRODUCTION opening the future DoorHan Group of Companies being an experienced manufacturer believes that success of any company greatly depends on optimization of all working processes. That is why we produce products which would save money, time and labor for any company regardless of its activity. DoorHan is ready to present its high-tech industrial sectional doors. 02 Our products are a result of professionals joint work, innovative technologies and high quality materials. DoorHan industrial door is a new generation of doors which possesses a series of distinctive features that will certainly be appreciated both on the first encounter with a door and after 10 years of use. We are always glad to welcome new partners and are open to cooperation. Our products are designed and developed by the needs of our customers. We offer a large selection of door designs and options. DoorHan products are functional, aesthetically pleasing and have a long service life. DoorHan products are produced entirely inside the company. The high standard of our products is set out from the design stage. All components are manufactured using certified equipment and are tested for compliance to Russian and European building standards. 6

7 sectional INDUSTRIAL DOORS The modern world has high demands in terms of the environmental safety of production and the products themselves. DoorHan is concerned about the environment and people s health and therefore uses only environmentally-friendly and high-quality materials. We recognize the importance of providing products in the shortest possible time. And we are perfectly suited to meeting time demands, with an extensive network of production and warehousing facilities worldwide. DoorHan products are available nearly anywhere in the world. Discover new opportunities with DoorHan products! 7

8 ISD01 SECTIONAL DOOR RELIABLE SOLUTION 03 DoorHan industrial sectional doors are the perfect solution for commercial and production facilities. They have heavy-duty design and can be adapted to any existing structure. Special technologies ensure the doors have a long service life and operate without faults. The doors have special structural elements which increase their reliability and durability. DoorHan uses only the latest technologies in the production of its industrial doors, which means they have excellent performance and technical characteristics. A reliable seal system in DoorHan industrial doors ensures increased thermal insulation. Our doors help to maintain temperature control and reduce heating costs, especially in winter. 8

9 sectional INDUSTRIAL DOORS Sectional door + entrance door Sectional door with pass door + entrance door INSTALLATION REQUIREMENTS Door opening height from to mm. Door opening width from to mm, door design with vertical-type lift to mm. Headroom clearance minimum 150 mm. Backroom clearance door leaf height mm. Sideroom clearance minimum 140 mm. Sectional door with windows + entrance door TECHNICAL FEATURES Average R-value 1.13 m 2 С/W (GOST ) Heat conductivity 0.88 W/ m 2 С (DIN 4108) Wind load Class 2 (EN12424:2000) Airtightness Class 4 (EN 12426:2000) Watertightness Class 3 (EN 12425:2000) Combustibility G2 (GOST ) Ignitability V2 (GOST ) Soundproofing 24 db Lift force up Up to 40 kg Door leaf weight 17 kg/m 2 WINDOWS ISD01 series sectional doors are also available with windows. The windows fit snugly into the door leaf to prevent frost penetration and heat loss. Window frame colour signal black (RAL 9004), sizes available mm and mm. Window frame colour silver grey (RAL 7001), diameter 360 mm. 9

10 ISD01 SERIES SECTIONAL DOOR The ISD01 sectional door leaf is constructed of energy-saving sandwich panels. ENERGOFLEX Seal made of advanced wear-resistant and moisture-resistant material. NO COLD BRIDGE The front and rear steel sheets are not canted (not connected to one another), which results in greater thermal insulation and reduces the risk of freezing. E N E R GY- EF FI CI E NC Y S YS T E M S REINFORCEMENT FOR HINGES Steel plates provide greater joint strength and increase the rigidity and break-resistance of the door structure. Steel Sheeting The maintenance-free polymeric coating of DoorHan sectional doors provides a long-lasting aesthetic appearance. FOAMED POLYURETHANE CORE The seal made of high-quality material increases the durability of the sandwich panels and reduces heat loss. 40 mm THICK SANDWICH PANEL The door leaf is manufactured in accordance with all international standards and conforms to the highest heat conductivity class. 40 mm 10

11 E N E R GY- EF FI CI E NC Y S YS T E M S sectional INDUSTRIAL DOORS Types of panels Standard ribs Micro-profile Micro-profile with central groove Smooth with central groove Central rib Smooth Types of surfaces Smooth surface Stucco surface Standard RAL colours Panels can be painted in any colour you desire from the International RAL Color Chart. Colour swatches printed on this page may not accurately display the original colours. Please use the original RAL Color Chart. Publication for the most accurate colour. RAL 9010 pure white RAL 8014 sepia brown RAL 5005 signal blue RAL 6005 moss green RAL 3000 flame red RAL 9006 white aluminium RAL 7016 anthracite grey DoorHan sandwich panels have a foamed polyurethane core, which is an advanced, high-quality insulating material. The 40 mm thick panels are suitable for use in any weather conditions. Steel reinforcements used in the hinges provide greater joint strength and increase the rigidity and break-resistance of the doors. DoorHan sandwich panels are available in 6 options, with 2 surface textures and in any RAL Colour. 11

12 ISD02 FULL VISION SECTIONAL DOOR FULL VISION DOORs Ideal for applications where a high level of visibility of indoor and outdoor spaces is important. The contemporary style doors will add a unique architectural feature to any facade. If maximum light transmission is required DoorHan is able to offer fully-glazed doors. DoorHan full vision doors do not freeze at joints; they are resistant to corrosion and have lasting appeal. The exceptional performance of DoorHan full vision industrial sectional doors is the best solution for your business. Aluminium profile T-bridges are used to increase the energy efficiency of the doors. T-bridge is a system of aluminium profiles with a thermal insulating insert made of high-strength polyamide. The system prevents the door from freezing and saves money on heating. The panoramic panel is equipped with a fillet system. If you need to change the glass you do not have to remove the whole panel, just the fillet. DoorHan full vision sectional doors are available with a pass door, which provides access into the premises when the door is closed. A reliable sealing system ensures the door is thermally insulated. 04 Fully GLAZED DOOR WITH BRACES Fully glazed door (up to mm + entrance door Fully glazed door with braces (from to mm) + entrance door 12 INSTALLATION REQUIREMENTS Door opening width from to mm Door opening height from to mm Headroom clearance minimum 150 mm Sideroom clearance minimum 130 mm Backroom clearance door leaf height mm Entrance door measurements: Width from 600 to mm Height from from 600 to mm Cell light measurements: height from 370 to 650 mm width maximum mm for high-impact polycarbonate without brace, not more than mm for cellular polycarbonate. Composite panels, rather than glass, may be installed into any door opening.

13 sectional INDUSTRIAL DOORS STANDARD GLAZED DOOR Standard glazed door + entrance door Standard glazed door with pass door + entrance door INSTALLATION REQUIREMENTS Door opening width from to mm. Door opening height from to mm. Headroom clearance minimum 150 mm. Sideroom clearance minimum 130 mm. Backroom clearance door leaf height mm. Entrance door measurements: Width from 600 to mm. Height from to mm. Measurements of cell light: height from 370 to 650 mm. width maximum mm (with a vertical lift and door leaf width from to mm the maximum width of the cell light is 900 mm). Composite panels, rather than glass, may be installed into any door opening. COMBINED GLAZED DOOR Partially glazed door + entrance door Partially glazed door with pass door + entrance door The door leaf is made of panoramic panels consisting of glazing and aluminium profiles. INSTALLATION REQUIREMENTS Door opening width from to mm. Door opening height from to mm. Headroom clearance minimum 150 mm. Sideroom clearance minimum 130 mm. Backroom clearance door leaf height mm. Entrance door measurements: Width from 600 to mm. Height from to mm. Measurements of cell light: height from 370 to 650 mm. width maximum mm (with a vertical lift and door leaf width from to mm the maximum width of the cell light is 900 mm). Composite panels, rather than glass, may be installed into any door opening. 13 Панорамные панели из алюминиевых профилей с остеклением составляют полотно ворот

14 ISD02 FULL VISION SECTIONAL DOOR Panels of DoorHan full vision sectional doors are constructed of aluminium profiles and glazing units. Glazing materials are polycarbonate, impact-resistant polycarbonate or acrylic plastic (Plexiglas). These materials are lightweight, strong and have a no-drop coating. The design of the aluminium profiles provides high reliability and durability of the door leaf. For increased thermal insulation DoorHan offers combined doors with DoorHan panoramic and sandwich panels. 14

15 sectional INDUSTRIAL DOORS GLAZED PANELS WITH T-BRIDGE SYSTEM T-bridge system Standard RAL colours Policarbonate, impact-resistant policarbonate, acrilic plastic T-bridge system RAL 9010 pure white TECHNICAL FEATURES Wind load Watertightness Lift force RAL 8014 sepia brown RAL 5005 signal blue RAL 6005 moss green RAL 3000 flame red RAL 9006 white aluminium Class 2 (EN12424:2000) Class 3 (EN12425:2000) Up to 40 kg Door leaf weight 17 kg/m 2 RAL 7016 anthracite grey Panels can be painted in any colour you desire from the International RAL Color Chart. Colour swatches printed on this page may not accurately display the original colours. Please use the original RAL Color Chart. Publication for the most accurate colour. Aluminium profile GLAZED PANEL Standard RAL colours Aluminium profile RAL 9010 pure white RAL 8014 sepia brown RAL 5005 signal blue RAL 6005 moss green RAL 3000 flame red RAL 9006 white aluminium RAL 7016 anthracite grey Policarbonate, impact-resistant policarbonate, acrilic plastic Fillet TECHNICAL FEATURES Wind load Watertightness Lift force Panels can be painted in any colour you desire from the International RAL Color Chart. Colour swatches printed on this page may not accurately display the original colours. Please use the original RAL Color Chart. Publication for the most accurate colour. Class 2 (EN12424:2000) Class 3 (EN12425:2000) Up to 40 kg Door leaf weight 17 kg/m 2 Acrylic glazing is available in several colours. The stylish design gives a distinctive look to the front of a building and attracts the attention of potential customers. Full vision door profiles can be painted in any RAL colour to match the outside or the inside of the building. 15

16 DOOR GLAZING MATERIALS WIDE SELECTION, OPTIMAL SOLUTION Polycarbonate Polycarbonate offers such advantages as: high optical visibility low weight weatherability TECHNICAL FEATURES Thickness of glazing unit Panel height (dynamic design based on doorway height value) Maximum width of doorway without brace Maximum width of doorway with brace Maximum height of door shield 22 mm Maximum 650 mm Minimum 370 mm 900 mm mm mm Impact-Resistant Polycarbonate 05 Impact-resistant polycarbonate has outstanding properties. Panels with polycarbonate glazing are 200 times stronger than glass panels. The strength of polycarbonate sheets is permanent in any weather conditions within a temperature range from 40 to 248 F. Panels with polycarbonate glazing have an increased level of light transmission of up to 91% and their properties do not change even under long-term exposure to direct sunlight. TECHNICAL FEATURES Thickness of glazing unit Panel height (dynamic design based on doorway height value) Maximum width of doorway without brace Maximum width of doorway with brace Maximum height of door shield 22 mm Maximum 650 mm Minimum 370 mm mm mm mm Multi-Skin Plexiglas Extruded acrylic sheet (plexiglas) used in full vision door panels has unsurpassed levels of weatherability and light transmission (up to 92%). Internal ribs provide extra strength. Three types of plexiglas are used with different levels of transparency, cell spacing measurements and tints. 16

17 sectional INDUSTRIAL DOORS ALLTOP HEATSTOP RESIST RESIST RESIST W1621 PLEXIGLAS ALLTOP is a double-skin sheet with wide cell spacing of 64 mm and a NO DROP coating on both sides and inside the cells. This provides light transmission of up to 91% and condensation both on the internal and external surfaces is virtually invisible. ALLTOP sheets help to increase energy efficiency. PLEXIGLAS HEATSTOP is a double-skin sheet reflecting infrared radiation and made of impact-modified acrylic (PMMA). The HEATSTOP protection is uniformly distributed into the sheet substrate. PLEXIGLAS HEATSTOP has higher impact resistance than other acrylic plastics. It has a NO DROP coating with a protective layer. PLEXIGLAS RESIST is a heat insulating and weather resistant double-skin sheet made of impact-modified acrylic (PMMA). Used if exceptional impact resistance and ease of construction are required. PLEXIGLAS RESIST is available in 2 options: RESIST W1621 with light transmission of 74% and RESIST with light transmission of 85%. TECHNICAL FEATURES Thickness of glazing unit Weighted acoustic absorption Panel height (dynamic design based on doorway height value) Maximum width of doorway without brace Maximum width of doorway with brace Maximum height of door shield 16 mm 22 db Maximum 650 mm Minimum 370 mm mm mm mm 17

18 DIMENSIONS AND LIFT types VARIETY OF SOLUTIONS AND FUNCTIONALITY ISD01 and ISD02 SECTIONAL DOORS h b1 B H b2 D DIMENSIONS H opening height (distance between floor and doorway top from to mm. В opening width (distance between left and right edges of opening) from to mm, with a vertical lift, up to mm. h headroom (space from top of opening to lowest ceiling point) minimum 150 mm (type of track used depends on headroom clearance). b1 and b2 sideroom minimum 130 mm. D backroom (distance between opening to internal wall of garage) maximum H plus 500 mm. 06 STANDARD AND OPTIONAL COMPONENTS FOR ISD01, ISD02 DOORS Standard components: Spring mechanism designed for 25,000 open/close cycles Spring failure safety device Rubber buffers or bumpers (depending on selected design) Handle Latch Set of technical documents Optional components: Spring mechanism designed for 50,000, 75,000 and 100,000 door open/close cycles Windows available in 2 types Pass door with linear closer Cable break safety device Lock Automation Manual chain operator Bottom/top aluminium profile with T-Brid ge system External sealing 18

19 sectional INDUSTRIAL DOORS LIFT TYPES Standard lift Low lift, front drum Low lift, rear drum High lift High lift with double curve High lift, bottom drum Standard inclined alift High inclined lift High inclined lift, bottom drum Vertical lift Vertical lift, bottom drum 19

20 P AT E N T E D SAFETY CONCEPT AND construction SPEED, RELIABILITY AND SAFETY TORSION MECHANISM WITH QUICK FIX SYSTEM NEW! Cylindrical shaft Octagonal shaft End support bracket The Quick Fix system, a DoorHan innovative solution, considerably reduces installation time (4 times compared to similar products on the market). The Quick Fix system includes: U-shaped brackets Special shaft-lifting mechanism New safety devices Octagonal shaft (eliminates shaft deflection and the need for intermediate fixing to the opening) Shaft operator fastening bracket 07 The spring safety device disables the shaft and prevents the sectional door leaf from falling. The cable break protection device with protective housing is mounted on the leaf as a bottom bracket. It stops the door leaf from falling by fixing itself to the track in the event of a cable failure. The cable safety device blocks the door leaf by hooking itself onto the strip mounted on the vertical angle of the door in the event of a cable break or an unauthorized attempt to lift open the door. 20

21 sectional INDUSTRIAL DOORS sectional door construction Shaft (octagonal) 2. Drums 3. End U-shaped support bracket 4. Top profile 5. Tracks 6. Adjustable bracket with roller 7. Vertical angle 8. Bottom cover 9. Torsion mechanism with Quick Fix system 10. Spring safety device 11. System for attaching horizontal tracks to ceiling 12. Shaft operator 13. Top seal 14. Hinges 15. Door leaf made from sandwich panels 16. Lock 17. Side cover 18. Handle 19. Bottom bracket with cable break protection device 20. Bottom profile 21. Bottom seal 21

22 ENERGY EFFICIENCY SYSTEMS New side weather seal for industrial doors The frost-proof seal has an extended surface that shields the opening as well as a reliable fixture to the vertical angles. Frost-proof seal 08 External sealing External sealing gives the tightest fit between the door leaf and the seal. The air chamber formed between the seals provides maximum air tightness, which prevents cold air from entering the premises. External sealing 22

23 sectional INDUSTRIAL DOORS Heat-resistant bottom profile No heat loss with T-bridge heatresistant bottom profile T-bridge profile E N E R GY- EF FI CI E NC Y S YS T E M S No freezing Freezing does not occur in DoorHan sandwich panels between the outside and inside steel sheets. That makes the door thermal-resistant and prevents freezing of panels in joints. Energoflex is a non-hygroscopic material used to ensure the tightness of the panels joints. No freezing , Energoflex 23

24 DOOR AUTOMATIon Convenience and Ease of Use The automatic systems make the door a modern and high-tech product and also make it easier to open and close the doors. shaft OPERATORS 09 DoorHan operators are the ideal solution for any type of industrial door. Shaft-30/60/120 operatros are shaft-type operators with an oil-bath gear box. This technology increases the service life of the operator and makes it suitable for heavy use. It consists of an electric motor and gear box. It is equipped with a built-in control unit and a 3-position control station. In the event of a power cut you can open and close the door manually using the chain. TRAFFIC LAMP Used for traffic control. The casing is made of high-quality plastic. 24

25 sectional INDUSTRIAL DOORS 3-POSITION CONTROL STATION 2-POSITION CONTROL STATION WITH KEY REMOTE CONTROLS Individual door motion control. Separate stop button. Used to operate the door. Prevents unauthorized door control. The DoorHan Transmitter 4 ope rates DoorHan automatics. One Transmitter 4 can operate 4 doors or other automatic devices. OPTOELECTRONIC SENSORS SWM KEY-BUTTON KEYPAD Optokit sensors include 2 infrared safety sensors, a receiver and a transmitter. Both sensors are fitted into a rubber seal. Once the rubber profile is deformed, the optical beam breaks and a signal is sent to the control unit to stop or reverse the door. The SWM key-button is mounted on exterior surface. It has vandal-proof metal casing and a watertight rear wall. Easy installation and connection. Designed to remotely control an electric door operator with a built-in or external DoorHan receiver. Radio commands can only be given after an access code has been entered. Easy installation and configuration. PHOTOCELLS KEYSWITCH EXTERNAL RADIO RECEIVERS Photocells are safety devices used to prevent the door s descent when an object or a body enters or obstructs the door s operation area. These devices use photoelectronic cells and sensors to detect an infrared beam that, when interrupted, signals an area-obstruction to the control board, which in turn stops (or reverses) the door Used to give a signal to the control unit. Stepped control (open-close-stop) by microswitch. A key is used to give the required command. Available with one microswitch and two microswitches. DHRE-2 receivers are designed to control other manufacturers automatic equipment from a DoorHan transmitter. They can be connected to any door operator. 25

26 pass DOOR and accessories SIMPLE AND EFFICIENT SOLUTION 10 DoorHan industrial doors (ISD01 series sectional doors, ISD02 series full vision doors, folding and sliding doors) are also available with a pass door. Pass DOOR DIMENSIONS Pass door width 800 mm. Pass door height 1 800/1 900 mm. Door leaf height maximum mm. Distance from opening edge to pass door mm (asymmetric installation). Height of pass threshold 75 mm (without seal). 26

27 sectional INDUSTRIAL DOORS PASS DOOR HANDLE STEP-HANDLE DoorHan pass doors are equip ped with mortise locks and elegant handles. OPEN PASS SENSOR A handle is an essential part of any door. DoorHan step-handles have an ergonomic and elegant design. When opening the door manually there is no need to apply a lot of force. CROSSBAR LOCK The open pass door non-contact sensor prevents the door operator from starting when the pass door is open. When you open the pass door the magnet and the reader are displaced, which breaks the contact and prevents the control unit from starting the operator. The crossbar lock is one of the most reliable methods of keeping a door locked and it helps to prevent unauthorized access. It is operated from both sides and is made of high-quality steel. DOOR CLOSER The door closer makes operating the pass door much easier. DoorHan pass door closers are secured in steel reinforcement. 27

28 EXPANDING BOUNDARIES DoorHan offers a complete range of loading and warehouse equipment. DoorHan mechanical and electrohydraulic devices are designed to greatly increase the efficiency of logistics and save time by simplifying loading and unloading operations. GARAGE Entrance door STRIP PVC DOOR SWING PVC DOOR ROLL UP SPEED DOOR FIRE DOOR TECHNICAL DOOR SECTIONAL DOOR DOCK SHELTER WITH NON- COLLAPSIBLE STRUCTURE DOCK LEVELER FOLDING TRACK LIFTING TABLE FENCING SYSTEMS MOBILE RAMP 11 DOCK LEVELERS, TRACKS, MOBILE RAMPS AND LIFTING TABLES Dock levelers are designed to compensate for the height difference between a truck bed and the storage floor. When using dock levelers the loading/unloading takes much less time. Mechanical folding and mobile tracks, which are designed to provide access for a truck loader/hand truck from the ramp to the truck body offer more simple solutions. If the storage is not equipped with a ramp and a truck needs to be loaded/unloaded directly from the ground, DoorHan offers an easy and modern solution mobile ramps. The rising/lowering of the mobile ramp is controlled by a manual or electrohydraulic drive equipped with safety systems. Our company also offers lifting tables which can lift goods to a height of up to 16 ft. DOCK SHELTERS DoorHan manufactures various dock shelter models designed for quick and safe loading/unloading. The dock shelter seals the gap bet ween the dock door opening and the truck. It protects the loading areas from dust, wind, rain, draughts and insects, and enables temperature control. DoorHan offers dock shelters suitable for any truck/trailer. 28

29 sectional INDUSTRIAL DOORS DOCK HOUSE BARRIER INFLATABLE DOCK SHELTER SHOCK COLUMN SLIDING DOOR ROLL-UP SPEED DOORS BARRIERS DOORS DoorHan roll-up speed doors and PVC doors are designed to provide transport and functional links between storage premises or isolate them. They provide moisture impermeability, reduce heat loss, eliminate draughts and stabilize the temperature and humidity conditions of an isolated room. DoorHan barriers offer high durability and are designed to control the entry and exit of vehicles. They provide the required level of safety and give a company a good image. DoorHan offers doors for various applications: fire doors; multifunctional doors of fer ing a number of features necessary in indus trial and commercial applications; sliding and swing entrance doors constructed of aluminium profiles and sandwich panels. 29

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32 plants KADAN MOSCOW SUZHOU Door systems docking systems Automation systems Russia, MOSCOW , Russia, Moscow oblast, Odintsovo district, s. Akulovo, ul. Novaya, d. 120 Phone: +7 (495) , Fax: +7 (495) China, SUZHOU Gucun Road 188, Xukou Town, Suzhou, PC: Phone: +86 (512) , , Fax: +86 (512) Czech Republic, KADAN 43201, Kralovsky VRCH 2018 Phone: , cell: