MF M/C Cell. MF400C/U Cell (120ATC+40APC) MF500C/U Cell (120ATC+28APC)
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1 MF M/C Cell MF400C/U Cell (120ATC+40APC) MF500C/U Cell (120ATC+28APC)
2 MF Cell The Cell is designed for applying in mixed production and flexibility. The highest appreciate on 2nd/3rd shift unmanned operation. It is equipped with dual magazine, maximum 120 position tools are available. The pallet storage tower, which is capable of storing 40 pallets (MF400) and 28 pallets (MF500) in a small foot print. The host cell controller applies for job management and loader motions in machine side. It applies to FANUC 0iMF and SIEMENS 828D NC systems for multi face; FANUC 31iB5, HEIDENHAIN TNC640, and SIEMENS 840D NC systems for five axes simultaneously. 1
3 MF400U / C position tool magazine + 40 pallet storage + pallet loader MF500U / C position tool magazine + 28 pallet storage + pallet loader 2
4 Spindle specification SC-4.1 GC-4.0R MC-4.1R MC-4.0R FANUC = HEIDENHAIN = SIEMENS = SPINDLE SC-4.1 GC-4.0R MC-4.1R MC-4.0R Max. spindle speed (min -1 ) 12,000 15,000 15,000 20,000 Spindle transmission Coupling Spindle diameter (mm) Ø70 Ø80 Ø70 Bearing lubrication Grease packed Re-grease Bearing arrangement << >> << >> < > = FANUC Spindle base speed 1,350 1,500 1,400 1,400 1,500 Spindle power output kw (S3-25%) Spindle torque output Nm (S3-25%) HEIDENHAIN Spindle base speed 1,500 1,500 2,000 2,000 - Spindle power output kw (S6-25%) Spindle torque output Nm (S6-25%) SIEMENS Spindle base speed 1,500 1,500 2,000 2,000 - Spindle power output kw (S6-25%) Spindle torque output Nm (S6-25%) CTS Available X O O O O 40 Taper MF400C MF400U MF500C MF500U Note: The specification for MF Cell series 12C+oil chiller 3
5 ATC system ATC auto door CTC time * 5 sec (FANUC) 5 sec (HEIDENHAIN) 5.2 sec (SIEMENS) Note: *At 60Hz. 4
6 Features 1 Dual magazine 60*2=120 2 Pallet clamping system 3 Pallet loader 4 Pallet storage tower: (Max. load capacity 5,000 kg) 1. Great storage in limit space 2. RFID recognizing system 5 QUASER Cell controller & software 6 Machine NC system 7 Loading / unloading station 1 One or Two towers are available
7
8 Features QUASER Cell controller Machine NC system QUASER FANUC SIEMENS SIEMENS HEIDENHAIN mill i 31iB5 828D 840D TNC640 7
9 APC_HELP - The system servo status and troubleshooting display. Job management - Working schedule management. Pallet status - Pallet storage coordinate setting. Pallet ID chip - Edit operation. Pallet_table - Pallet location program and work schedule display. Pallet location information - Working schedule setting. 8
10 APC utility Diagnostic map APC task management System parameter Input diagnostic Message 9
11 Easy operation a RFID recognizing system b Swivel type operation panel c Easy access to maintain machine d Tool loading on magazine side e Loading / unloading on station a b c d e 10
12 Coolant system f Wash gun g Wash down: 3 bar h Nozzle coolant: 3 bar Through spindle coolant: 20 bar i Coolant tank: 300 Liter f g h i 11
13 Application sample 12
14 Technical Data Available NC: (F) FANUC 0iMD & 31iB5 (S) SIEMENS 828D & 840D (T) HEIDENHAIN TNC640 Technical Data MF400C Cell MF400U Cell Spindle code 12C 15C 20C (2) Work range Table size (mm) 265 Travel X / Y / Z (mm) 680 / 610 / 510 A / C (degree) +30 ~ -120 / 360 (Continuous) Max. swing (mm) Ø300 Table surface to spindle nose (mm) -20 ~ 490 Spindle nose to tilting center at ~ 530 Max. work piece size (mm) Ø300 x 300 Table load capacity (kg) 100 (11 kg-m) Feed drive Feed force X / Y / Z (N) 5,760 / 5,760 / 10,472 (F) 6,283 / 6,283 / 15,708 (S) 6,283 / 6,283 / 11,519 (F) 9,267 / 11,310 / 16,965 (T) 6,283 / 6,283 / 11,519 (F) 6,283 / 6,283 / 15,708 (S) 6,283 / 6,283 / 11,519 (F) 9,267 / 11,310 / 16,965 (T) 6,283 / 6,283 / 11,519 (F) 6,283 / 6,283 / 11,519 (F) Rapid movement X / Y / Z (m/min) 36 / 36 / 24 A / C (min -1 ) A=25 / C=25 Acceleration X / Y / Z (m/s 2 ) 3 / 3 / 2 (F ; T ) 3 / 2 / 2 (S) Accuracy Positioning / Repeatability ISO / JIS 6338 (300 mm) / VDI / Main spindle Spindle taper BBT40 Max. spindle speed 12,000 15,000 20,000 Tool changer Tool selection Fixed magazine, pot Random Magazine positions 120 (std.) Max. tool diameter (mm) 76.2 w/o adjacent tool (mm) 125 Max. tool length (mm) 280 Max. tool weight (kg) 7 CTC time ISO (sec.) (1) 5 (F) 5.2 (S) 5 (T) Pallet changer (For Cell only) Number of pallet 40 Pallet storage type / Pallet selection Tower / Fixed position Pallet from storage area to standby area (sec.) (1) 21 Pallet change time (sec.) (1) 51 Coolant system Coolant tank capacity (Liter) 300 Pump capacity (1) - Nozzle coolant - Through spindle coolant - Wash down 75L / min., 3 bar 25L / min, 20 bar 75L / min., 3 bar Machine size Height (mm) 3,200 Floor space W x D 120ATC+40APC 6,100 x 4,655 Weight (kg) 20,000 Connections Main power 220V / 60Hz or 400V / 50Hz Power consumption (KVA) 36 (F) 34 (S) 39 (F) 40 (T) 45 (F) 41 (S) 46 (F) 44 (T) 44 (F) 45 (F) Note: (1) At 60Hz (2) Only for FANUC control. - Machine specification might be different from the catalogue if there is any specification update. 13
15 Available NC: (F) FANUC 0iMD & 31iB5 (S) SIEMENS 828D & 840D (T) HEIDENHAIN TNC640 Technical Data MF500C Cell MF500U Cell Spindle code 12C 15C 20C (2) Work range Table size (mm) 350 Travel X / Y / Z (mm) 550 / 630 / 610 A / C (degree) +30 ~ -120 / 360 (Continuous) Max. swing (mm) Ø400 Table surface to spindle nose (mm) -51 ~ 559 Spindle nose to tilting center at ~ 585 Max. work piece size (mm) Ø400 x 300 Table load capacity (kg) 200 (19 kg-m) Feed drive Feed force X / Y / Z (N) 5,760 / 10,472 / 10,472 (F) 6,283 / 14,137 / 15,708 (S) 6,283 / 11,519 / 11,519 (F) 9,267 / 11,310 / 16,965 (T) 6,283 / 6,283 / 11,519 (F) 6,283 / 14,137 / 15,708 (S) 6,283 / 11,519 / 11,519 (F) 9,267 / 11,310 / 16,965 (T) 6,283 / 6,283 / 11,519 (F) 6,283 / 11,519 / 11,519 (F) Rapid movement X / Y / Z (m/min) 36 / 36 / 24 A / C (min -1 ) A=11.1 / C=16.6 Acceleration X / Y / Z (m/s 2 ) 3 / 3 / 2 Accuracy Positioning / Repeatability ISO / JIS 6338 (300 mm) / VDI / Main spindle Spindle taper BBT40 Max. spindle speed 12,000 15,000 20,000 Tool changer Tool selection Fixed magazine, pot Random Magazine positions 120 (std.) Max. tool diameter (mm) 76.2 w/o adjacent tool (mm) 125 Max. tool length (mm) 280 Max. tool weight (kg) 7 CTC time ISO (sec.) (1) 5 (F) 5.2 (S) 5 (T) Pallet changer (For Cell only) Number of pallet 40 Pallet storage type / Pallet selection Tower / Fixed position Pallet from storage area to standby area (sec.) (1) 21 Pallet change time (sec.) (1) 51 Coolant system Coolant tank capacity (Liter) 300 Pump capacity (1) - Nozzle coolant - Through spindle coolant - Wash down 75L / min., 3 bar 25L / min, 20 bar 75L / min., 3 bar Machine size Height (mm) 3,200 Floor space W x D 120ATC+28APC 6,100 x 4,655 Weight (kg) 20,500 Connections Main power 220V / 60Hz or 400V / 50Hz Power consumption (KVA) 37 (F) 36 (S) 41 (F) 41 (T) 45 (F) 43 (S) 47 (F) 46 (T) 45 (F) 46 (F) Note: (1) At 60Hz (2) Only for FANUC control. - Machine specification might be different from the catalogue if there is any specification update. 14
16 Standard / Option accessories = Standard = Option = N/A Black=MF400C / MF500C Blue=MF400U / MF500U Standard / Option accessories MF400C Cell MF400U Cell MF500C Cell MF500U Cell Spindle code 12C 15C 20C 12C 15C 20C SIEMENS 828D (5 Faces) / / / / QUASER mill i (5 Faces) / / / / / / FANUC 31iB5 (5 AXES) / / / / / / SIEMENS 840D (5 AXES) / / / HEIDENHAIN TNC640 (5 AXES) / / / Oil chiller 12,000 min -1 SC-4.1 coupling spindle / / 15,000 min -1 GC-4.0R or MC-4.1R coupling spindle / / 20,000 min -1 coupling spindle / / Dual magazine,120 position tool magazine Pull stud for BT tooling system Balance tooling for spindle warm up ATC auto door Cell +Pallet tower (w 40 pallets) Dual Pallet tower (w 80 pallets) Cell +Pallet tower (w 28 pallets) Dual Pallet tower (w 56 pallets) RFID tag Reference rod (for thermal comp with probe) Work probe Thermal compensation Tool length / breakage measurement (laser) X / Y / Z linear scale & C rotary encoder Rotary encoder on A axis Transformer Heat exchanger Coolant through spindle 20bar * * Coolant through spindle 50bar Coolant wash gun Coolant wash down External chip conveyor Internal chip augers Cutter air blast Oil-mist collector Documentation** Work light Machine status light CE & EMC*** & GB Note: * Only for FANUC control. ** By CD-ROM version. *** Standard for EU area. - Machine specification might be different from the catalogue if there is any specification update. - The specification for MF Cell series 12C+oil chiller 15
17 Cutting area and interference MF400 CELL 300 W=100kg Ø Z Travel R X Travel Y travel 610 MC-4.1R/MC-4.0R Spindle MF500 CELL Ø368 W=200kg 585 Z Travel R306 Ø X Travel Y Travel 630 MC-4.1R/MC-4.0R Spindle
18 Machine dimensions Installation dimension MF400 Cell R598 R815 R Filtration unit or Bag Filtration(opt.) Oil chiller 5210 DOOR OPEN 620mm 1554 R513 DOOR OPEN 620mm R389 Mist collector(opt.) (One pallet tower) 6100(One pallet tower) 7340(Two pallet tower) 7750(Two pallet tower)
19 Installation dimension MF500 Cell R815 R598 R598 Filtration unit or Bag Filtration(opt.) Oil chiller 5210 DOOR OPEN 620mm R389 Mist collector (opt.) (One pallet tower) 6100(One pallet tower) 7340(Two pallet tower) 7750(Two pallet tower) R513 DOOR OPEN 620mm
20 Machine dimensions Table dimension MF400 Cell H7 Ø Ø Ø19 30 M16X2.0P Ø7 Ø17 Ø M16X2.0P 20 C40 20 MF500 Cell H Pull stud and applicable tools BT40 ISO (7388-B) DIN (69872-A) B tool median point(a/2) W tool weight MOMENT=W*B( 10.29N-m) Ø7 Ø17 Ø M16X2.0P Ø7 Ø17 Ø A (Pleaser ref. page 13-14) Ø125 C B Tool weight = W 19
21 We build machines in a hybrid way - Very classic craftsmanship combined with most advanced modern equipments in a clean environment... QUASER MACHINE TOOLS, INC. Address: No. 3, Gong 6th Rd., Youshih Industrial Park, Dajia Dist, Taichung City 437, Taiwan Tel: Fax: sales@qmt.com.tw Web: QUASER EUROPE TECHNIC CENTER - SWITZERLAND Address: Unterlettenstrasse 16, CH Widnau Switzerland Tel: Mobile phone: qe@qmt.com.tw KUNSHAN QUASER MACHINE TOOLS, INC. Address: (B) No. 287, Kangzhuang Road, Zhoushi Town, Kunshan City, Jiangsu,P.R. China Tel: Fax: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC. Address: 3049 Southcross Boulevard,Rock Hill, SC, 29730, UNITED STATES Tel: Fax: qa@qmt.com.tw 20
22 QUASER MACHINE TOOLS, INC. Address: No. 3, Gong 6th Rd., Youshih Industrial Park, Dajia Dist, Taichung City 437, Taiwan Tel: Fax: sales@qmt.com.tw Web: QUASER EUROPE TECHNIC CENTER - SWITZERLAND Address: Unterlettenstrasse 16, CH Widnau Switzerland Tel: Mobile phone: qe@qmt.com.tw KUNSHAN QUASER MACHINE TOOLS, INC. Address: (B) No. 287, Kangzhuang Road, Zhoushi Town, Kunshan City, Jiangsu,P.R. China Tel: Fax: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC. Address: 3049 Southcross Boulevard,Rock Hill, SC, 29730, UNITED STATES Tel: Fax: qa@qmt.com.tw RTEL: Fold here for filing! MF Cell-E-23/06/2017
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