Sacmi, your partner for every stage of bottle production

Transcription

1 DRINKTEC MAGAZINE Sacmi, your partner for every stage of bottle production DRINKTEC 2017 World s Leading Trade Fair for the Beverage and Liquid Food Industry 11th 15th September 2017 Messe - München Sacmi HALL B5 - STAND 302 1

2 THE ENTIRE SACMI HERO RANGE AT DRINKTEC R 2

3 CONTENTS Sacmi heroline Sacmi, your partner for every stage of bottle production Ips Pet Preform Injection System Making preforms has never been easier Ccm Continuous Compression Molding Making caps has never been faster Cpb Link The missing link has been found H.E.R.E. An innovative set of digital solutions for the smart factory Heroblock The highest productivity in the smallest space Colora cap Cap decoration has never been more agile D-match Label decoration has never been smarter Erf Ergonomic Roll-Fed Labeller Roll-Fed labelling has never been smoother Sps Inclinable Label Applicator Labelling has never been more flexible 3

4 Sacmi heroline From the cross-process HEROLINE, which brings bottlers and converters closer together, to HEROBLOCK, the all-new quadblock that combines blowing, filling, capping and labelling within a uniquely compact, efficient solution. And, last but not least, D-Match, the cutting-edge digital labelling solution that goes hand-in-glove with the established COLORA CAP digital printing system. BOTTLER converter blowing buffering preforms filling digital decoration labelling Your Smart Factory is H.E.R.E. HEROBLOCK caps 4 H.E.R.E. H.E.R.E. (Human Expertise for Reactive Engineering) is a new set of software solutions designed to network production processes by supervising information and exchanging it with the machines to which they are connected.

5 Sacmi, your partner for every stage of bottle production A high-level response to the needs of both bottlers and converters At Drinktec 2017 Sacmi will present HEROLINE, the world s first cross-process platform capable of integrating the cap and preform production processes with the subsequent bottling and labelling stages. Clean and linear, the configuration of the new Sacmi HEROLINE takes the evolution of the business model into account, offering potential added value to both bottlers and converters. Alongside it, an array of new technological and engineering solutions on individual machines, all developed with an eye to Industry 4.0 to ensure customers get maximum personalisation and versatility, together with that Sacmi reliability which is renowned worldwide. preforms High productivity, better preform quality, maximum compatibility with existing moulds. IPS offers a finely-targeted response to the investment needs of the converter world. blowing Dual cavity, double speed. User-friendliness and low consumption. Sacmi SBF is the ideal solution for efficient, flexible management of smallmedium sizes. filling A new generation of standard and ultra-clean fillers that combine process precision and hygiene with maximum filling recipe management versatility. labelling Sacmi Roll-Fed technology offers performance and versatility, ergonomics and user-friendliness, all in concert with the new D-Match module, the final frontier of digital personalisation. caps Beverage caps are plastic components packed with high tech and performance. For over 25 years, SAC- MI has been providing a broad range of solutions for every possible application, solutions widely appreciated by the bottling industry. DIGITAL DECORATION Leading beverage brands have leveraged digital printing to create successful personalized packaging campaigns. SACMI has developed innovative and easy-to-use technologies for labels and caps digital decoration to make the most of their communication potential. No limits to imagination! INSPECTION SYSTEMS The cap, preform, bottle and label are inspected using the most advanced Vision Technologies. Developed by SACMI Automation & Inspection System Division, our Vision Systems work directly with the production machine and guarantee 100% output quality. BUFFERING With the CPB Link dynamic buffer, Sacmi lays the foundations for real integration between the preform and cap production processes and the blowing-bottling line. 5

6 Ips Pet Preform Injection System Making preforms has never been easier New high performance injection systems for PET preforms. The new IPS combines userfriendliness and fast size changeovers with unique versatility thanks to compatibility with existing moulds New high performance injection systems ADVANCED TECHNOLOGY The IPS preform production platform with injection technology is Sacmi s finely-targeted response to the vast range of investment and technological upgrade needs within the converter world. USER-FRIENDLINESS AND QUICK CHANGEOVERS One of just a handful of providers on the planet capable of leading the way across a range of industries and technologies, Sacmi initially developed the IPS 220; this machine won immediate market acclaim for its user-friendliness, fast size changeovers and high-tech content such as the linear motor on the pick-up unit which features the energy recovery system (K.E.R.S.) AUTOMATION The new Sacmi IPS 400 combines all the winning features of the previous version with innovations such as automated preform unloading in the post-cooling area, thus eliminating conveyors and reducing handling tasks and plant length considerably. Versatility Unique versatility, as the IPS 400 is compatible with most moulds on the market. HIGH PRODUCTIVITY AND IMPROVED QUALITY The IPS 400 combines lock-to-lock times of just 2.1 seconds with specifications that guarantee higher output quality; this is achieved thanks also to an innovative transfer solution between extruder and injector (FIFO circuit in the plasticizing unit). ZERO CONTAMINATION RISKS Positioning the containers in the post-cooling area allows preform unloading to be performed in a controlled environment, thus eliminating any risk of contamination. Zero Defects All the produced preforms are controlled in line using a PVS inspection machine. PVS allows an immediate feedback to the production process, eliminating the risk to produce defective parts. 6

7 CCM Continuous Compression Molding Making caps has never been faster Compression moulding is a cutting-edge technology that is renowned worldwide. More than half of all plastic flat top beverage caps are produced using this technology, making SACMI the world s leading compression moulding machine producer Performances shorter cycle time and therefore higher productivity. The lower extrusion temperature allows for fast cap cooling. LESS ENERGY CONSUMPTION. Lower extrusion temperatures mean less energy is needed to bring the plastic up to temperature and less energy to cool it. HIGHER CONSISTENCY (very important on bottling lines) due to equal moulding pressure, lower temperature and absence of injection gate. EASY AND FLEXIBLE MAINTENANCE due to independent moulds, as long as it is performed on spare stacks offline, thus avoiding machine downtime. Zero Defects All the produced caps are controlled in line using a CVS inspection system. CVS allows an immediate feedback to the production process, eliminating the risk to produce defective parts. 7

8 CPB LINK The missing link has been found SACMI s Cap and Preform Buffer is an automatic storage system for caps and preforms that provides the final link between cap/preform production and blowing/filling cpb advantages The different nature and average efficiencies of, on one hand, the cap and preform production processes and, on the other, blowing-bottling, have always prevented true integration of these stages. But not any longer. The CPB Link dynamic cap and preform buffer is the heart of the new Sacmi HEROLINE: it offers a high level response to an evolving business model, opening up new opportunities for both bottlers looking to internalise some of the production and converters interested in wallto-wall production. With SACMI CPB LINK, contamination of the caps and preforms arriving at the bottling line is kept under careful control, ensuring chemical savings on all sensitive product bottling lines. PREFORM CONTAMINATION LEVEL Contamination CFU/gr up to melt CFU/preform after melt ACCIDENTAL CONTAMINATIONS STANDARD STORAGE SYSTEM STANDARD INJECTION NOT CONTROLLED CONTAMINATION NCC CONTROLLED CONTAMINATION CC NO CHEMICALS 1 Pellet Dry Pellet Melt Hot Preform Cold Preform Preform in octabin Converter Storage Preform at Plant Preform at Blower ASEPTIC ULTRACLEAN ULTRACLEAN INJECTION CPB LINK LESS CHEMICALS NO CHEMICALS 8

9 H.E.R.E. An innovative set of digital solutions for the Smart Factory H.E.R.E. (Human Expertise for Reactive Engineering) is a new set of software solutions designed to network production processes by supervising information and exchanging it with the machines to which they are connected Sacmi 4.0 The term Industry 4.0 defines the technological scenario within which modern industry now moves, a world based on instruments that allow total integration of the physical world of objects and machines and the virtual world of control and programming. Industry 4.0 is the Internet of things and services. Sacmi 4.0 takes all the digital manufacturing control tools the company has already developed and used on the market and unites them in a single project. Sacmi 4.0 makes the link between workers actions in the digital environment and machine actions in the physical one immediate, independently of their relative locations. Information, action and data are transmitted simultaneously, as if everything were in the same place. Sacmi and Smart Factory, worker and machine, action and report transmission: it s all H.E.R.E. Your Smart Factory is H.E.R.E. H.E.R.E. connects up departments and machines, allowing control of every stage of the production process. The advantages of H.E.R.E. positively affect production processes and Smart Factory growth strategies. An overview of the plant allows better monitoring of processes and enhances machine diagnostics. Reports and optimisation of resources and process planning. Overall view of the plant: every single stage of production plant operation is monitored, allowing improved process management. Monitoring and diagnostics: diagnostic power has been boosted. Reports: H.E.R.E. generates production reports directly on the basis of data received from machines and departments. Production management: data supplied by H.E.R.E. optimises manufacturing management. Data exchange with ERP: H.E.R.E. exchanges information directly and automatically with the ERP. Data available anywhere in the world: H.E.R.E can send reports to mobile devices, making them accessible all over the globe. BOTTLER converter CPB LINK IPS 220 HEROBLOCK CCM 9

10 HEROBLOCK The highest productivity in the smallest space HEROBLOCK combines stretch-blowing, filling, closing and labelling processes all on one machine, optimizing time, space and resources The Filler Linear, precise and versatile. Simplicity and economy combined with flexibility and precision, ensuring total process quality, hygiene and maximum versatility. 10

11 All-in-one Sacmi Efficiency HEROBLOCK can handle up to 4,500 containers per hour per mould: an all-in-one machine that incorporates Sacmi s very best blowing, filling, capping, labelling and Quality Control know-how The Quality Controller An electronic eye on the production. The Blower Dual cavity, double speed. Fully integrated Quality Control of preforms and blown bottles. Zeroing the risk of defects. Ultra-high output rates thanks to the dual mould, reduced footprint, low consumption and maintenance. Dual cavity design makes it the ideal solution for small-medium sizes. The Labeller Highest efficiency at maximum speed. Label application control guarantees the highest efficiency according to bottle flow. The label film auto-splicing system guarantees optimal hygiene and operates without any speed loss. 11

12 D-MATCH Label decoration has never been smarter With this latest digital labelling module perfectly integrated and in line with the labeller - Sacmi explores the final frontier of digital personalisation In-line label digital printing for customized labels Making full use of all the know-gained with cap digital printing, Sacmi presents D-Match, the new digital printing module for labels. Smoothly integrated into the labeller itself, the system provides for agile personalization (with logos, codes, etc.) of pre-printed labels, allowing, also in this case, modification of the graphics on every single label and the development of innovative product/brand communication tools. Leaving aside alternative technologies such as direct printing on the bottled label, with this system we ve chosen to let potential customers try out all the opportunities offered by digital personalisation immediately, with an affordable investment that is also easy to integrate into existing plants. The module works directly in line with the labeller, meaning FROM ROLL TO BOTTLE! Mass personalization has never been easier! 12

13 COLORA CAP Cap decoration has never been smarter Sacmi s revolutionary cap digital printing solution that energizes consumers, enhances brand image, boosts profits and adds value No limits to imagination Manufacturing decorated, personalized caps, even in small lots or for individual events, is now a reality thanks to COLORA CAP, the Sacmi-developed solution designed to exploit the full promotional potential of caps. The latest version in the range can save up to 10 million different logos, has an unlimited colour range and minimises product and size changeover times. Digital technology lets manufacturers change both graphics and decoration on every single cap, making product personalisation child s play and opening up new communication and marketing scenarios. Other COLORA advantages include outstanding versatility, high output rates (600 caps/minute, up to 36,000 caps/hour), the ability to put different images on each cap and ultra-fast changeover times (less than 30 minutes to switch from still water caps to CSD caps, no need to change printing plates). In short, one technological solution to meet all your cap manufacturing downstream decoration needs. 13

14 ERF Ergonomic Roll-Fed Labeller Roll-Fed labelling has never been smoother Sacmi has redesigned the mechanical and electronic configuration of its latest Roll-Fed labeller, with changes to the machine base, labelling station, electronics and even machine styling In developing the ERF, Sacmi wanted to provide a labeller based on Roll-Fed technology that combines maximum versatility with cuttingedge labelling automation and quality. Decades of experience and know-how in the development of labelling solutions, with thousands of machines installed all over the world, have, with the Sacmi ERF, been combined with significant innovations to make the process even more efficient and automated and make the worker s role an easier one. An ever-evolving market means our labelling machines need to be ready to cope with numerous major, fast changes so that end-users enjoy as much flexibility as possible. This user-friendly ergonomic Roll-Fed labeller improves accessibility and safety while simplifying set-up and reducing the required maintenance work. Improved label film speed control and automatic label splicing at high speeds, with the possibility of feeding labels of reduced thickness and height, complete the picture. In short, a Sacmi-designed solution that maximises versatility and performance to meet the modern production needs of today s market. 14

15 SPS Inclinable Label Applicator Labelling has never been more flexible An articulated arm allows modification of the angle between the flat surface supporting the label reel and the tapered surface of a container The SPS high speed non-stop module offers flexibility and user friendliness, thanks to an innovative label management technology, easy access to all components and an optimized layout. This means the PSL self-adhesive labelling station itself does not tilt but remains horizontal. Moreover, label reels are placed at a level suitable for workers of medium height, thus increasing user safety and comfort. 15

16 THE HEROLINE BOTTLE SUPERLIGHT SINGLE SERVE WATER BOTTLE nominal capacity: 200 ml neck diameter: 26/22 mm overall weight: 5.8 g cap digitally printed with SACMI COLORA CAP SACMI IMOLA S.C. Via Selice Provinciale, 17/A Imola BO Italy - tel mail: sacmi@sacmi.it