DIRECT SOLING ONE STEP AHEAD PU TPU RU EXPERTISE IN AUTOMATION SOLUTIONS TURNKEY SOLUTIONS MADE IN GERMANY THE FINEST IN SHOE PRODUCTION ENGINEERING

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1 THE FINEST IN SHOE PRODUCTION ENGINEERING EXPERTISE IN DIRECT SOLING ONE STEP AHEAD PU TPU RU AUTOMATION SOLUTIONS TURNKEY SOLUTIONS MADE IN GERMANY KLÖCKNER DESMA SCHUHMASCHINEN GMBH

2 TECHNOLOGY IS OUR BUSINESS DESMA offers the smart choice of direct injection machines with PU (Polyurethane), RU (Rubber), TPU (Thermoplastic Polyurethane) and other thermoplastics as soling material. Over 60 years experience is the foundation for every DESMA machine and the motivation to constantly find new moulding possibilities. Each installation finely tuned to the customer s individual needs is characterised by econpu light: quadwrap trainer Choose DESMA... 2 DESMA direct soling

3 DESMA MACHINES KLAUS FREESE CHRISTIAN DECKER MANAGING DIRECTOR MANAGING DIRECTOR We believe in a policy of uncompromising quality in the fields of design, manufacturing, distribution and maintenance. The finest in shoe production engineering...if the sole is directly injected to the upper! omy, efficiency, flexibility and highest quality demands combined with a reliable and robust construction. DESMA s high safety standard is always ensured. Rotary tables with 18, 24, 30 or 36 clamping units are based on a modular principle. Many optional extras are available, providing an optimum mix of high automation and manual possibilities. DESMA direct soling 3

4 DESMA DIRECT SOLING ADVANTAGES DIRECT SOLING > Highest quality Direct soling technology: plasticized sole material is directly injected, penetrating the shoe upper. The result: best sole adhesion to the upper and highest quality. > new design possibilities Sole material flows around the shoe upper. Your design possibilities for cup soles, blends and effects are boundless. Limitless creativity! > Further functions Profit from the extended new functions of direct soling. Cushioning, supporting and orthopaedic functions DESMA technology makes it possible! Perfect bonding & quality > lean and clean production Environmentally and people-friendly production. Comfort & Lightweight Design & Creativity Properties & Functions 4 DESMA direct soling

5 DESMA GLOBAL PLAYER RELIABLE PROVEN TECHNOLOGY: MACHINES SOLD IN DESMA offers footwear manufacturers a comprehensive technical consultancy and helps with layout projections. Highly qualified DESMA staff are happy to help with expert advice on sole material processing. We trim the technology, the material, the moulds and the process to any production restrictions. Customer trials may be undertaken in the DESMA Technikum with its own laboratory. Our service team is available for our customers, worldwide. 150 COUNTRIES Operator minutes PER PAIR in % 100 % 80 % -50% 60 % 40 % 20 % REDUCE YOUR PRODUCTION COSTS > > > > fewer persons fewer logistic fewer rejects fewer material INCREASE YOUR PROFIT WITH THE BEST AUTOMATED SHOE PRODUCTION: DESMA DIRECT SOLING TECHNOLOGY 0% Direct Soling Manual Assembling An example of feasibility study. Ask DESMA for more information. DESMA direct soling 5

6 TECHNOLOGY IS OUR BUSINESS PROCESSES AND MATERIALS PU > INNOVATIVE AND FLEXIBLE > multicolour > lightweight > hydrolysis resistance (polyether PU)* > oil and fuel resistance (polyester PU)* RUBBER > traditional > resistant to chemicals > slip resistance > heat resistance TPU > fashion > brilliant colours > lowest abrasion > BEST APPLICATION OF ENGRAVING SHOE OUT SOLE SHOE MID SOLE possible material combinations with mono PU RU PU D521 D522 tpu D721 D622 ru D921 D822 D922 MULTIFUNCTION possible material combinations PU MONO + PU/PU + TPU/PU or PU MONO + PU/PU + RU/PU Selection of DESMA Direct Soling Machines * In addition to the common properties: slip resistance, shock absorption, comfort, flexibility and insulation, there are some differences between Polyether PU & Polyester PU. 6 DESMA direct soling

7 DESMA PU DIRECT SOLING PU TECHNOLOGY AT THE HIGHEST LEVEL automatic screw change ADVANTAGES AT A GLANCE > Rotary tables with 18, 24, 30 or 36 clamping units in E or S class* > Precise dosing and mixing technology at highest level > Quick colour change and flexible production > Dosing up to 6 colours / additives * E: Economical application with basics * S: Special application with additional options, higher grade of automation 6 m DESMA D522/24-E Machine footprint: approx. 13 m x 11 m DESMA direct soling 7

8 DESMA TPU DIRECT SOLING DESflow POURING OF TPU OUTSOLES ADVANTAGES AT A GLANCE > Robust rotary tables with 18, 24, 30 or 36 clamping units in E or S class > Flexible machine configuration > Optimal mixing quality with different PU systems and throughputs 7 m DESMA D622/30-S Machine footprint: approx. 16 m x 12 m 8 DESMA direct soling

9 DESMA RUBBER DIRECT SOLING DESflow POURING OF RU OUTSOLES ADVANTAGES AT A GLANCE > Rotary tables with 18, 24 or 30 clamping units > reliable processing & high production safety > PRECISE temperature control 6 m DESMA D922/24 Machine footprint: approx. 12 m x 10 m DESMA direct soling 9

10 DESMA MACHINE CONTROLS EASY OPERATION DESMA CONTROL CONCEPTS > Intelligent technology DESMA machines are equipped with the most modern control concepts. Control systems are designed especially for the DESMA direct injection process, enabling almost all demands in manufacturing to be met. DEScan control systems offer highest transparency and flexibility. > Most modern controls All data sets may be stored in DEScan and quickly called up at mould change. Injection data is also thus stored. Using a scanner, stored machine data can be retrieved and automatically applied to the appropriate tool. DESCAN MACHINE CONTROLS > human machine interface (HMI) > graphical operator touch screen > long-distance maintenance and diagnosis > teleservice via internet rge operation control 10 DESMA direct soling

11 DESMA AUTOMATION AUTOMATION FIT FOR THE FUTURE APPLICATION HIGHLIGHTS Wherever quality, productivity and economic viability are the main points of interest, automation and robots are a must. Robots can, for example, spray release agent and glue precisely and reproducibly, roughen uppers and position pick & place method lasts, sole parts, steel soles or studs, remove shoes, boots or soles, trim sole edges or guide pouring heads. > roughing > spraying of release agent > adhesive application > placing of steel sole > flash trimming > pick & place solutions DESMA amir system Machine footprint: approx. 30 m x 11 m highest efficiency and best quality DESMA direct soling 11

12 AUTOMATION SOLUTIONS TURNKEY SOLUTIONS MADE IN GERMANY About DESMA DESMA: Your leading technological partner in the areas of: Polyurethane mixing technology Automation technology Mould shop Rotary tables Technikum > Manual, automatic and robot guided polyurethane mixing heads self-cleaning are characterised by convenient operation and high reliability. > DESMA: robot specialists for decades. Industrial robots are especially suitable in PU processing in the areas of release agent application, handling and complex contour work. > DESMA has always placed especial emphasis on a highly professional mould shop; our customers receive complete solutions from one source. > Since 1950 DESMA has been successfully producing rotary tables for the shoe industry. The programme ranges from 4 station to 60 station rotary tables for the processing of Rubber, PU, TPU and other thermoplastics. > DESMA engineers work in closest co-operation with customers and materials suppliers to achieve the best solutions. SAFE IN DESMA S HANDS Worldwide service Highest quality Longlife products Spare parts > DESMA supplies efficient and economical production systems of highest quality, reliably and fast, to manufacturers worldwide. Global service is ensured not only by our HQ in Germany but also by DESMA agents all over the world. > All DESMA machines are Made in Germany. > DESMA products are characterised by a long lifetime: an investment in your future. > DESMA guarantees customers a fast spare parts service worldwide: Our principle: Short ways short reaction times. QR CODE FOR MORE INFO Our current terms and conditions apply to all business fields. The contract entered into between DESMA and the customer is legally binding in regards to product. Details shown in this brochure do not guarantee certain characteristics or operational possibilities. They are to be taken as general information, and may also differ. The products shown are to be seen as possible production alternatives. The illustrations may show products which have been developed to customer s individual wishes and may be only available as individual customer solutions. Products shown in this brochure may show special extra features which are only available at extra charge. Details as to delivery contents, appearance and service as well as measurements and weights are correct at time of printing. Changes may be made at any time. With publication of this issue, all previous issues lose their validity. No legal obligations can be derived from this informations. KLÖCKNER DESMA SCHUHMASCHINEN GMBH DESMASTR. 3/ ACHIM GERMANY info@desma.de