Would you like to know why one of the best airlines in the world is using our AS/RS solutions?
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1 Would you like to know why one of the best airlines in the world is using our AS/RS solutions? Call us and find out why our clients consider us not only as suppliers, but also as team-mates and let us show you all you could achieve with warehouse automation and efficient intralogistics. YOUR AUTOMATION PARTNER
2 SEAMLESS INTEGRATION OF INTRALOGISTICS PROJECTS WITH ASSEMBLY AND PROCESS LINES PRODUCTION AND AUTOMATION TECHNOLOGIES FOR: AS/RS (Automated Storage & Retrieval Systems) AGV (automated guided vehicles) Transfer lines & systems Packing & Palletizing STATE OF THE ART TECHNOLOGY: Over 20 years' experience in robotic system integration in intra-logistic applications AS/RS solutions from mini load to full pallet storage Warehouse management software Customized, flexible gripper designs for packing & palletizing OUR DIFFERENCE? OUR SOLUTIONS! More than 20 years' experience in robotic design and system integration From single process cell supply to turnkey design of fully automated warehouses & transfer lines One stop shop for all intralogistics requirements Seamless integration of assembly and transfer projects. Proprietary software & concept design solutions
3 AREAS OF EXPERTISE: Ground conveyors ASRS Overhead conveyors AGV Packing & Palletizing GROUND CONVEYORS: Types Chain Belt Roller Shuttle Slat Skid Accumulation Paint shop - inverted Power & Free Standard component integration or custom engineered and designed solutions Seamless integration and one stop shop with assembly and process projects ASRS: Custom designed cranes All warehouse applications: from mini-load to pallet to customized shapes Warehouse management software Seamless integration with production lines and palletizing solutions Greenfield development or existing warehouse modification AGV Load Pulling Towing Tractors Drive-Under Tractors Passive Load Handling (Load Carrying AGV) Active Load Handling with; Forks Chain Conveyor Clamps Lifting Table Belt Conveyor Assembly Installation Roller Conveyor Telescopic Table Handling Devices
4 OVERHEAD CONVEYORS: Types Power & Free (P&F) EMS (Electro Monorail Systems) Single chain Applications in most industries, particularly: automotive, textiles, and white goods Allows for intermediate inventory and suitable to work independently of each stop-start stations. Possibility to use elevators, loading and unloading tracks Carrier, loading and unloading stations designs complying with periodical maintenance and ergonomic rules Standard component integration or custom engineered and designed solutions Seamless integration and one stop shop with assembly and process projects PACKING & PALLETIZING Robotic solutions Conveying solutions Standard & Customized Components & Machines AUTOMATION AND HARDWARE Line control via Siemens S7 400 series PLC's Alternative PLC's provided upon request Profinet used for communication with drives and I/O modules Ethernet Communication between PLC-PC Siemens Win CC SCADA system used for visualization and supervision
5 PROJECT MANAGEMENT PROCESS From initial concept to installation, each project is managed by an assigned project manager who supervises all project aspects including design, manufacturing, assembly, testing, installation, training and client support. The project manager provides a single point of contact for the client, ensuring that all technical and time specifications are met. ALTINAY staff has proudly completed all projects entrusted to them to the clients' satisfaction. No wonder we are seen more as a team-member and not only as a supplier. PROJECT DEVELOPMENT INQUIRY ANALYSIS & INVESTIGATION PROJECT DEFINITION SOLUTION PROPOSAL PROJECT CONTRACT All projects start with a full investigation and analysis of our clients' automation requirements to ensure that an appropriate solution is found. We may find, for example that the existing factory infrastructure is not suitable for robotic automation and inform our client of the requirements for a workable system. In this stage a conceptual design is created. Complex projects require close cooperation from specialist teams to come up with an optimised solution. DESIGN & ANALYSIS BASIC DESIGN DETAILED SPECIFICATION MANUFACTURING APPROVAL DETAILED DESIGN Our design department consists of various specialised engineering teams. They have the capability to design, model and fully simulate robotic automation systems using sophisticated CAD and simulation software. ALTINAY has developed expertise especially in the design of peripherals such as fixtures, positioners, customised robotic hands, indexers, feeders, and conveyors as well as standard and non-standard components. TESTING TESTING PRE-APPROVAL DISPATCHING Before shipment, each system is fully installed at our site where final adaptations, alterations and fine adjustments can be made. This speeds up the installation and commissioning phase by minimizing labour loss - an important advantage especially for large, time-critical projects. MANUFACTURING MANUFACTURING ASSEMBLY TESTING At the manufacturing stage, the relevant system components are manufactured within fine tolerance limits and assembled according to design specifications in our assembly shop. While our mechanical manufacturing facilities enable us to manufacture complex fixtures and accessories, detailed controls are performed both in our assembly plant and at the client's site with our Coordinated Measuring Machine (CMM) capabilities. SITE INSTALLATION SITE INSTALLATION RUNNING PILOT PRODUCTION Once a system is shipped, our start-up team makes the system operational at the client's site. Our start-up team includes specialised PLC and robot programmers to bring complex installations to a quick start-up. The team also includes engineers involved in the design and manufacturing of the system who oversee its installation, on-site testing and commissioning. TRAINING TRAINING FINAL ACCEPTANCE DOCUMENTATION Adequate training of all operational staff is crucial for the successful operation of a robotic system. Technicians and operators need to have a full understanding of how the system works, what problems may arise and how to handle them. Training includes formal seminars, hands-on instruction and user manuals. AFTER-SALES SERVICES MAINTENANCE TECHNICAL SUPPORT Altinay robotics delivers all systems with a full guarantee for all electrical and mechanical parts and offers a variety of maintenance and service options to its clients including an attractive preventive maintenance package to minimise possible failures and extend the system's life cycle.
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