NORTH CASPIAN OPERATING COMPANY (NCOC)
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1 KASHAGAN / KAZAKHSTAN ONSHORE / OFFSHORE Caspian Sea KAZAKHSTAN Uzbekistan Kyrgyzstan THE GIANT KASHAGAN - KASHAGAN, 80 KM SOUTH-EAST OF ATYRAU, IN THE NORTH CASPIAN SEA, IS THE LARGEST OIL FIELD DISCOVERED OVER THE LAST THIRTY YEARS WORLDWIDE AND EXTENDS OVER A SURFACE AREA OF APPROXIMATELY 75 KM BY 45 KM. ITS DEVELOPMENT REPRESENTS ONE OF THE GREATEST CHALLENGES FACED BY THE PETROLEUM INDUSTRY, GIV- EN THE DEEP, HIGH-PRESSURE RESERVOIR, THE HIGH SULFUR CONTENT, THE SHALLOW WATERS THAT FREEZE IN WINTER AND THE MARKED SHIFTS IN TEMPERATURE (FROM -30 C TO +40 C). THE POTENTIAL DAILY AVERAGE PRODUCTION AMOUNTS TO 1.2 MILLION BARRELS, WITH ESTIMATED RESERVES OF 38 BILLION BARRELS. THE KASHAGAN PROJECT CONSISTS OF TWO DEVELOPMENTS: OFFSHORE COMPLEX (ARTIFICIAL ISLANDS IN THE CASPIAN SEA) AND ONSHORE COMPLEX (BOLASHAK ON- SHORE PROCESSING FACILITY). END USER: NORTH CASPIAN OPERATING COMPANY (NCOC) / A CONSORTIUM OF: KAZMUNAIGAZ / ENI / SHELL / EXXONMOBIL / TOTAL / CNPC / INPEX
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3 190 km 2 total area of onshore operations = the size of Amsterdam 120,000 tons total weight of steel items and structures used = 1.5 times the weight of the Golden Gate Bridge in San Francisco 510 km total length of pipelines = almost the distance between New York and Montreal 5,000 km total length of electric and instrumentation cables = about the distance between Almaty and Rome 50,000 m 3 volume of concrete structures used = the size of the landmark 88-floor building of Petronas Towers in Kuala Lumpur, Malaysia
4 MV/LV PACKAGED SUBSTA- TIONS ONSHORE Skema was in charge of the engineering, manufacturing, testing and commissioning of 9 MV/LV Packaged Substations. The Substations feed the infrastructure utilities for the Kashagan field and are part of the Early Works of the Kashagan Experimental Programme. The products supplied by Skema were able to meet the strict technical standards of the job. Skema s project team showed competent technical skills and the ability to work and support us at all stages of the project from engineering to commissioning. Each Substation was equipped with: > > 10 kv Switchboards > > PMCC LV Switchgear > > Distribution boards > > Distribution transformers > > AC and DC UPS batteries > > Alarm and communication RTUs > > HVAC system > > Electrical Control System Project Electrical and Instrumentation Engineer OFFSHORE BUILDINGS / IN COUNTRY SOLUTIONS DELIVERED EPC Contract for 13 Offshore Utilities Buildings for Island D. KEY SUCCESS FACTORS: > > Maximum local content achievable for Modular Substations > > Project delivered on time and without any punch list > > Complete project cycle managed by internal resources: from feasibility studies to the design of structures, electrical HVAC and safety systems, procurement, construction, assembly, pre-commissioning, start-up, commissioning, load out activities and on site supervision and installation FRAME AGREEMENT ONSHORE / OFFSHORE Skema was awarded the frame agreement for the provision of all intelligent LV Switchgear/Intelligent Power Motor Control Centers, RTUs, the Integrated Protection and Control System for both offshore and onshore facilities and LMS / DMS (onshore). 5.5 km = the total length of columns supplied by Skema. EPC CONTRACTORS: ABB PS&S / AKER KVAERNER / BATEMAN / CONSAFE - FORES GE OIL & GAS NP / GUSTO MSC / KAZSTROYSERVICE / LITWIN / MSS / PUNJI LLOYD / SAIPEM / SBM / SIEMENS TURBOMACHINERY / ROSETTI MARINO / RENCO - TEKFEN / ZAFER
5 LOCAL EQUIPMENT ROOMS OFFSHORE Skema was awarded the EPC Contract for the provision of 18 Local Equipment Rooms (LERs). The scope of work includes the coordination and monitoring of every aspect of the project, from feasibility studies and cost/performance optimization to the design of structural, electrical, HVAC and safety systems, procurement, construction, assembly, networks, fire-detection and fire-fighting systems and telecoms equipment. Each LER has an average length of 50 m and weight of 1000 t. The LERs were built in Ravenna, shipped to the Caspian Sea on barges and located on artificial islands in the Caspian Sea. commissioning, final inspection and supervision of on-site installation. The LERs are pre-fabricated steel-structure modules, which have the following systems installed: Medium and Low Voltage Switchboards, Transformers, Distribution Switchboards, UPSs and relevant Batteries, supervision and control equipment, HVAC with provisions for explosive/ dangerous gas injections, electrical First of all congratulations at completing barge 3 and 4 pre-commissioning. Your personnel and the support offered to them during their stay here was first class. All concerned were impressed our subcontractors, our client and all. Commissioning Superintendent
6 SIZE OF THE LERs SCOPE OF WORK DIMENSIONS (m) WEIGHT (t) COMPLEX A LER 36.3 x 15.3 x DRILLING ISLAND MAIN LER 55.2 x 15.3 x 8.3 1,050 DRILLING ISLAND HVAC LER 35.9 x 11.3 x PSA1 MAIN LER 48.6 x 15.3 x 8.3 1,000 PSA1 HVAC LER 42.6 x 15.3 x RISER ISLAND MAIN LER 48.6 x 15.3 x 8.3 1,000 RISER ISLAND HVAC LER 24.6 x 15.3 x PSA2 MAIN LER 48.6 x 15.3 x 8.3 1,000 PSA2 HVAC LER 42.6 x 15.3 x PUA MAIN LER 57.5 x 15.3 x 8.3 1,150 PUA HVAC LER 43.7 x 15.3 x LSA MAIN LER 42.6 x 15.3 x LSA HVAC LER 42.6 x 15.3 x LSA IBEEV LER 33.8 x 17.6 x DRILLING ISLAND EAST MAIN LER 66.5 x 15.2 x 8.3 1,105 DRILLING ISLAND EAST HVAC LER 48.5 x 15.2 x PUA EMERGENCY DIESEL GENERATOR LER 35.9 x 15.3 x COMPLEX A EMERGENCY DIESEL GENERATOR LER 6.0 x 4.0 x TOTAL 11,484 m 2 14,422 tons
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8 18 LERs Offshore 9 Substations Early Works / Onshore 10 PUBs Offshore / Built in Italy 13 PUBs Offshore / Built in Country (Kazakhstan) All PMCCs Frame Agreement for all LV Switchgear / Intelligent Power Motor Control Centers and RTUs / Onshore / Offshore 5.5 km The total length of columns supplied by Skema IPCS Onshore / Offshore LMS/DMS Onshore
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10 SOLUTIONS DELIVERED THE QUALITY OF THE POST-SALES SERVICE AND MAINTENANCE OPERATIONS IS ALSO PROVIDED AND ENSURED BY SKEMA LLP (SKEMA S IN COUNTRY COMPANY). THROUGH SKEMA LLP, SKEMA CAN PROVIDE LOCAL ASSEMBLY, WAREHOUSE STORAGE, AFTER SALES SERVICES, TECHNICAL CONSULTANCY, TRAINING PROGRAMS AND CUSTOMER SERVICE. > > 18 Local Equipment Rooms > > 9 Packaged Substations > > 23 Process Utility Buildings > > MV Switchgear (965 columns) > > Intelligent Power Motor Control Centers (4,874 columns, 7,054 drawers) > > 476 Remote Terminal Units > > Distribution boards (506 columns) > > Integrated Protection and Control System (IPCS) > > LMS/DMS Company congratulates Contractor with the big achievement of meeting the requested delivery date, and thanks for its good work and cooperation. Contract Holder END USER: NORTH CASPIAN OPERATING COMPANY (NCOC) / A CONSORTIUM OF: KAZMUNAIGAZ / ENI / SHELL / EXXONMOBIL / TOTAL / CNPC / INPEX
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