Manufacturing Services

Transcription

1 Manufacturing Services For replacement, new and forward thinking railway equipment SERVING THE WORLD S RAILWAYS

2 A profitable enterprise not only demands the effective ongoing replacement of current or legacy railway equipment, it also relies on high quality and reliable products and components. Products for the future. Unipart Rail Service Centres research, develop and manufacture an unrivalled range of replacement, new and forward thinking railway equipment. High quality, high performance equipment designed to help deliver and sustain the very best rail operations. Electronic, mechanical and optical innovation, as well as reverse engineering - from concept design to finished manufactured products. Key Services - Specialist component manufacture - System build - Legacy Manufacturing - Offsite Manufacturing - Manufacture Consultancy

3 Specialist component manufacture All of the components we manufacture are made to the highest safety standards, as is required by the UK railway, so you can be assured that Unipart Rail manufacture will always perform exactly as required. You may find yourself needing a specific component manufacturing whether for a rail vehicle or the infrastructure. Our service can work from a design, a component, or an idea, to give you the material you need. And where we differ from other manufacturers is that we understand the railway and its complex systems. Our Capabilities To enable us to deliver our manufacture and servicing propositions, we have advanced capabilities in: - Assembly - Design Engineering - Electrical Engineering - Mechanical Engineering - Optical Engineering - Procurement and Logistics - OEM and Contract Manufacture Management - Float Management - Reverse Engineering and Obsolescence Management - Lean and Continuous Improvement Philosophy Our Service Features - Leading manufacturer of Train Protection Warning Systems - Specialist re-servicing agent for Signalling & Telecom assets e.g. Point Machines / Relays / Hydraulic / Electromechanical & Electronic Equipment - Materials for traction and rolling stock - from control systems to interiors - LED and optical solutions including the Unipart Dorman signalling & indication range Customer Collaboration - Dedicated account management focussed on the design interface - Certification to BS11000 Repair & Overhaul - Niche repairer including obsolescence assessment & re-engineering - Environmental assessment for life extension of railway assets - Guaranteed compliance with industry standards & approvals - Technical capability & reliance on one hundred years of railway evolution Warranties on all serviced, repaired and manufactured items

4 System build Some of the parts we manufacture are single items. Others are key components in larger systems. And others are part of complex equipment where we manufacture and supply the entire system. - Procurement and Logistics - OEM and Contract Manufacture Management - Float Management - Reverse Engineering and Obsolescence Management - Lean and Continuous Improvement Philosophy Our Service Features - Leading manufacturer of Train Protection Warning Systems - Specialist re-servicing agent for Signalling & Telecom assets e.g. Point Machines / Relays / Hydraulic / Electromechanical & Electronic Equipment - Modular Signalling, innovative manufacture including REBs, Location Case, Level Crossing & Plug & Play Like TPWSfour from Driver s Cab, through to the aerials and receivers we manufacture every component and supply it as a complete kit. If you have a design for a system and need a manufacture to source, build, package and distribute, speak to us. We ll make it better. Our Capabilities To enable us to deliver our manufacturer and servicing propositions, we have advanced capabilities in: - Assembly - Design Engineering - Electrical Engineering - Mechanical Engineering - Optical Engineering Customer Collaboration - Dedicated account management focussed on the design interface - Collaborative working in line with BS Systems thinking approach using Unipart proven manufacturing tools & techniques Repair & Overhaul - Niche repairer including obsolescent assessment & re-engineering - Environmental assessment for life extension of railway assets - Guaranteed compliance with industry standards & approvals - Technical capability & reliance on one hundred years of railway evolution Warranties on all serviced, repaired and manufactured items

5 Legacy manufacturing Sometimes suppliers go out of business. Or decide to stop manufacturing a part because for them it s not economically viable. That s where we step in. There are many items that we manufacture that previously were made by other businesses. Reed equipment, Telecode TDM and Handlamps to name a few. And we also make them better the LED handlamp replaced the older type and is now used extensively on the international rail market. So if you suddenly find you can t source a product or want to transfer a current manufactured part - talk to us. Our Capabilities To enable us to deliver our manufacture and servicing propositions, we have advanced capabilities in: - Assembly - Design Engineering - Electrical Engineering - Mechanical Engineering - Optical Engineering - Procurement and Logistics - OEM and Contract Manufacture Management - Float Management - Reverse Engineering and Obsolescence Management - Lean and Continuous Improvement Philosophy Customer Collaboration - Dedicated account management focussed on the design interface - Collaborative working in line with BS Systems thinking approach using Unipart s proven manufacturing tools & techniques - Guaranteed compliance with industry standards & approvals - Technical capability and reliance on over a hundred years of railway evolution Warranties on all serviced, repaired and manufactured items

6 Offsite factory Possessions are complicated. And costly especially if a project over-runs. That s why you want as much equipment as possible to be ready to install at exactly the time you need it. And the more simplification you can introduce, the better. Which is where our offsite factory concept helps you do what you do better. Our approach means that as much system wiring, pre-assembly and testing as possible is completed before it leaves our site. This reduces the complexity track-side and shortens the commissioning times. We already have two off-site factories for Level Crossings and Overhead Line with our customer benefiting from them. What can we do for you? Our Capabilities To enable us to deliver our manufacture and servicing propositions, we have advanced capabilities in: - Assembly - Design Engineering - Electrical Engineering - Mechanical Engineering - Optical Engineering - Procurement and Logistics - OEM and Contract Manufacture Management - Float Management - Reverse Engineering and Obsolescence Management - Lean and Continuous Improvement Philosophy Customer Collaboration - Dedicated account management focussed on the design interface - Collaborative working in line with BS Systems thinking approach using Unipart proven manufacturing tools & techniques - Guaranteed compliance with industry standards & approvals - Technical capability & reliance on one hundred years of railway evolution Guarantees on all serviced, repaired and manufactured items

7 Manufacturing consultancy Specialist manufacturing and engineering consultancy - comprehensive support in your production facility. At Unipart Rail, not only do we manufacture a huge range of products we also help others to do it right too. Innovative engineering insights and practical engineering solutions that are always safety driven, always cost conscious and always benefit both clients and suppliers. Our Service Features - High level of in-house technical knowledge supporting your operations - Directly support suppliers to the industry in providing solutions to technical barriers affecting manufacture and overhaul of products - Work with the customer and suppliers to enhance the performance and reliability of products eg. bogie mileage extensions - Provide specialist help desk advice to suppliers and customers on manufacturing and supply options. - Develop new suppliers trading in technically complex or highly critical products - Specification authoring services - Product failure investigation and reporting - Established network of supporting associates for rapid access to Notified Body (NoBo) activities and independent endorsement - Talk directly to the engineering team for fast, effective problem solving - Our industry overview enables best practice to be determined and shared - Complete process audit, assessment and recommendation report generation - Full implementation support of recommendations

8 About Unipart The Unipart Group is a leading UK manufacturer, full service logistics provider and consultant in operational excellence. Operating across a range of market sectors, including automotive, manufacturing, mobile telecoms, rail, retail and technology, Unipart offers a breadth of services to a wide range of blue chip clients internationally. Serving the world s railways with... Supply Chain Services Technical Support Services Overhaul & Repair Services Manufacturing Services Product Innovation & Technology Consultancy Products Copyright Unipart Rail. October 2014 Unipart Rail Newton Road Wetherill Park NSW 2164 Tel: +61 (0) Fax: +61 (0) enquiries@unipartrail.com.au Visit for details of our Worldwide Regional Offices